Turnkey factory project
Start your fiber optic cable manufacturing business with a complete plan for equipment, materials, factory layout and production startup.
cáp ADSS Separate lines with reel transfers. Double-jacket ADSS also needs an inner-sheath pass between stages 02 and 03. Add upstream fiber coloring if required.
Who this solution is for
Target cable portfolio
Start with the cable your customers need. Explore a direction to see how it changes your production route and factory plan.
Cáp thả FTTH details Plan an indoor or self-supporting drop-cable business around your local access-network requirements.
A drop-cable route can start from purchased optical fiber and prepared strength members. Coloring and support-wire preparation are added only when the project needs them.
Project requirement snapshot
A few project inputs connect your target cable to the factory it needs. Start with what you know. Every field is optional.
Complete factory process architecture
From raw materials to finished cable: connect complete production lines, intermediate reels, laboratory checks and dispatch with the systems that support them.
Coordinate the material bill with the cable drawing and the equipment, from optical fiber to the finished reel.
Cuộc thảo luận của nhà máy bạnExplore the complete scope, then add the topics you want to discuss.
Open my briefEquipment scope by production stage
A cable factory connects complete process lines, not just individual machines. Choose a cable to see the line combination and the intermediate products transferred between them.
Feed the fiber and strength members into one coordinated extrusion, cooling, marking and take-up line. Messenger feeding is added for a self-supporting design.
Planning status for the selected cable, not a final supply list.
Use purchased optical fiber and prepared strength members. Add fiber coloring / rewinding or wire coating only if those inputs will be made in-house.
Match the intermediate product to the approved cable design.
Reinforcement equipment is coordinated with its host line.
Extrusion, cooling, marking and take-up operate as a complete line.
Select test equipment and finished-reel handling for the customer specification.
Factory layout & material flow
Việc tiếp nhận, sản xuất, kiểm tra và xuất hàng cần hoạt động như một luồng vật liệu thống nhất. Kích thước thiết bị chỉ là một phần của bản vẽ nhà xưởng.
Production does not move through one continuous machine. Include process-reel storage, inspection and safe transfer to the next line.
Final planning uses your building drawing, reel sizes, line configuration and local requirements. Forklift routes, operator aisles, cabinets, water routes and cable trays must be reviewed together.
Utilities & infrastructure
Calculate utility requirements after the equipment scope is confirmed. One fixed power or water figure cannot describe every factory.
Installed load, local voltage / frequency, distribution and machine connections.
Extrusion cooling circuits, temperature control and connection points.
Required pressure, air quality and connection points for applicable equipment.
Extrusion and workshop ventilation matched to equipment and local conditions.
Storage and material preparation for fiber, polymers, yarns and strength members.
Temperature, humidity, dust control and safe access where the process requires them.
Laboratory & quality control
Từ nguyên vật liệu đầu vào đến các cuộn cáp thành phẩm, hãy lên kế hoạch cho các thiết bị, phương pháp thử nghiệm và hồ sơ mà khách hàng của bạn sẽ cần.
Identity, supplier records and agreed incoming checks.
Process settings, dimensions and reel traceability.
Product-specific tests and recorded release criteria.
Evaluate the cable under the agreed pulling load and monitoring conditions.
Raw material & initial BOM support
See what goes into your selected cable, where each material enters production, and what must be confirmed before the first order.
The optical transmission element at the centre of your cable.
Also plan reels, packaging, process consumables and incoming inspection with the first material order.
Phased factory configuration
Choose the planning horizon for your brief.
Manufacturing & responsibility
Core machinery, mechanical assembly, electrical integration and testing within our manufacturing scope.
Auxiliary equipment, tooling and supporting systems matched to the production route.
Identified partners for specialist machinery, materials and laboratory equipment.
Building, civil works, local utility readiness, approvals and operators coordinated with the project plan.
HONGKAI coordinates the configuration, delivery, installation and after-sales interfaces agreed in the project scope.
Project execution timeline
See what you bring, what each stage produces and who works with you along the way.
You can start with an application when the exact cable model is still unknown.
Stage order is a planning framework. Dates, duration and overlaps are agreed after the equipment and service scope is confirmed.
FAT / installation / training
Separate acceptance, installation and training into clear checkpoints. Agree the deliverables and responsibilities before work begins.
FAT means Factory Acceptance Test. It checks the contracted equipment against agreed conditions, not an undefined promise of factory performance.
Real project evidence
Review existing HONGKAI project imagery, then ask for the records relevant to your proposed equipment and service scope.
Workshop and assembly views help you review how the proposed production equipment is built.
Ask for build records and machine-specific running evidence.These images show project activities. The supplied scope, test results and acceptance records for your factory are confirmed separately.
Knowledge & decision support
Use the existing HONGKAI resources and the planning checklists on this page to work through the next decision.
Review how equipment, workshop preparation and production startup fit together.
Đường đi triển khai nhà máyHONGKAI websiteUse cable construction and application to identify the right production-line family.
Cable & process catalogHONGKAI websiteExplore material categories before confirming grades, suppliers and trial quantities.
Optical cable materialsHONGKAI websiteCapture target output, building conditions and a planning phase before requesting a configuration.
Project input checklistPlanning checklist on this pageReview in-process checks, finished-cable testing and the laboratory scope.
Quality planning checklistPlanning checklist on this pageSpace, phasing, supplier responsibilities and startup support belong in the first discussion.
Factory project FAQPlanning checklist on this pageCâu hỏi thường gặp
A few useful answers for your first factory discussion.
Yes. Start with your intended customers, installation environment and the cable you want to sell. A sample, drawing or application description gives HONGKAI a basis for discussing the product, process and factory scope.
The cable portfolio determines the line combination. FTTH drop cable, GJFJV, central-tube GYXTPY and stranded ADSS use different routes. Review purchased intermediate products, preparation, reel transfers and testing before fixing the equipment list.
Material sourcing, auxiliary systems and specialist laboratory equipment can be coordinated within the agreed scope. Their manufacturers, technical requirements and responsibilities are identified in the proposal.
A useful estimate requires the target cable portfolio, output, automation level, available building and local utility conditions. The project can then be evaluated by production phase. This page does not apply a fixed price or area to every factory.
Yes, phased planning can begin with the core product range and consider additional parallel lines or new cable families later. Space, material flow and utility interfaces should be reviewed before the first phase is finalized.
Share your target market and cable products, country, capacity goal, available factory information and expected timing. Mark unknown items as “to confirm”; the first conversation can help identify the missing technical inputs.
Power, cooling water, compressed air where required, ventilation and process conditions are evaluated after equipment selection. Share the existing voltage, frequency and building conditions so equipment-side and site-side responsibilities can be defined.
Review your current instruments, target cable requirements and testing plan first. The scope may involve a new laboratory, additions to an existing one or identified external testing. Test methods, equipment and documentation are confirmed for the project.
Factory Acceptance Test checks the contracted equipment against an agreed plan, including the test material, running conditions, acceptance criteria and documentation. Results and open items should be recorded before the contracted shipment-release decision.
Share the machine list, current process, controls, utility needs and condition. Reuse depends on technical compatibility and the planned output; integration is reviewed before it is included in the factory configuration.
Site readiness, travel or remote support, installation responsibilities, commissioning, training and acceptance conditions are defined in the project agreement. Your local team prepares the building, utilities and operators assigned to the project.
Start your factory project
You do not need every technical answer today. Start with what you know and we can work through the missing details together.
