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    • PRODUCTS & PRODUCTION

      اعثر على خطوتك الإنتاجية التالية.

      خطوط الإنتاج

      ابدأ بالكابل الذي تريد تصنيعه.

      خطوط كابلات الألياف البصرية

      معدات تصنيع الكابلات الضوئية

      خطوط كابلات LAN

      معداتات كابل الزوج الملتوي

      ماكينات الكابلات الكهربائية

      ماكينات الأسلاك والكابلات المعزولة

      قطع الغيار والدعم

      قطع غيار لآلات HONGKAI.

      تصفح قطع الغيار

      استكشف الأجزاء حسب خط الإنتاج

      تحديد قطعتك

      تحقق من الصور واللوحات التعريفية وأرقام القطع

      طلب عرض أسعار للقطع

      أرسل تفاصيل الماكينة والصور والكمية

      الكابل والمواد

      استكشف هياكل الكابلات والمدخلات.

      كابلات الألياف البصرية

      تصفح أنواع كابلات الألياف البصرية

      مواد خام

      مواد إنتاج الكابلات الضوئية

  • مدونة
  • اتصال
01

مشروع مصنع جاهز

الألياف البصرية الجاهزةحل مصنع الكابلات

ابدأ مشروعك في تصنيع كابلات الألياف البصرية مع خطة متكاملة تشمل المعدات، والمواد، والتخطيط المعماري للمصنع، وبدء الإنتاج.

One factory.
One connected project.
Equipment · Materials · Layout
Utilities · Laboratory · Training
Complete process lines, connected.Stranded ADSS example · prepared fiber input

Separate lines with reel transfers. Double-jacket ADSS also needs an inner-sheath pass between stages 02 and 03. Add upstream fiber coloring if required.

02

Who this solution is for

Where does your
project begin?

03

Target cable portfolio

What business
هل سيقوم مصنعك بالخدمة؟

ابدأ بالكابل الذي يحتاجه عملاؤك. استكشف اتجاهًا لترى كيف يغيّر مسار إنتاجك وخطة مصنعك.

كابل FTTH / كابل التوصيلEXISTING 3D REFERENCE
FTTH drop-cable reference structureكابل إسقاط FTTH details
Existing HONGKAI 3D model. Final construction follows your drawing.
ربط المنازل والمباني

ابدأ بالكابل الذي يصل إلى العميل.

خطّط لنشاط تجاري لكابلات التوصيل الداخلية أو الكابلات ذاتية الدعم حول متطلبات شبكة الوصول المحلية لديك.

  • Confirm indoor or self-supporting construction
  • Match reel handling and packing to your buyers
  • Plan extrusion, cooling and final inspection together
Typical process routeProcess steps, not a list of standalone machines
  1. 01إطلاق الألياف
  2. 02عناصر القوة
  3. 03Jacket extrusion
  4. 04التبريد والتمييز
  5. 05Take-up & testing

A drop-cable route can start from purchased optical fiber and prepared strength members. Coloring and support-wire preparation are added only when the project needs them.

04

Project requirement snapshot

Define the factory.
Then select the equipment.

A few project inputs connect your target cable to the factory it needs. Start with what you know. Every field is optional.

Project starting pointمصنع جديدTarget cable portfolioللتأكيداختر الكابل
Utilities, laboratory & your team

Your inputs stay in this page and carry into the final brief. No enquiry is sent here.

05

هندسة معمارية كاملة لعملية المصنع

شاهد عملك
take shape.

من المواد الخام إلى الكابل النهائي: قم بتوصيل خطوط الإنتاج الكاملة، والبكرات الوسيطة، وفحوصات المختبر، والشحن مع الأنظمة التي تدعمها.

Whole-factory explorerكابل FTTH / كابل التوصيل
ILLUSTRATIVE MASTERPLANSelect a system or play the tour
Illustrative factory masterplan showing raw-material areas, production, utilities, laboratory, logistics and future expansion
Material & product flowSupporting infrastructure
SYSTEM 01 / 08
What goes into my cable?

The right materials, ready for the first run.

Coordinate the material bill with the cable drawing and the equipment, from optical fiber to the finished reel.

  • Fiber, polymers, yarns and strength members
  • Supplier matching, TDS and sample review
  • Storage, trial-run quantities and packaging
WHAT WE PLAN TOGETHERInitial material BOM & sourcing plan

مناقشة مصنعكExplore the complete scope, then add the topics you want to discuss.

Open my brief
06

Equipment scope by production stage

خطوط الإنتاج المناسبة.
One workable factory flow.

A cable factory connects complete process lines, not just individual machines. Choose a cable to see the line combination and the intermediate products transferred between them.

  1. LINE 01

    خط كابل الإسقاط FTTH

    Complete ftth drop-cable line configuration reference, including upstream and downstream equipment
    INPUTOptical fiber + prepared strength membersOUTPUTكابل الإسقاط النهائي على البكرات

    Feed the fiber and strength members into one coordinated extrusion, cooling, marking and take-up line. Messenger feeding is added for a self-supporting design.

What belongs in each production stage?

Planning status for the selected cable, not a final supply list.

إعداد الألياف

التلوين، إعادة اللف ووحدات الفك المتوافقة

Use purchased optical fiber and prepared strength members. Add fiber coloring / rewinding or wire coating only if those inputs will be made in-house.

Conditional

تشكيل الأنبوب / العازل

No secondary coating in this example

Match the intermediate product to the approved cable design.

Not in route

Cable core & reinforcement

إمداد عناصر القوة بالتوازي

Reinforcement equipment is coordinated with its host line.

Design dependent

Sheathing & marking

خط كابل الإسقاط FTTH

Extrusion, cooling, marking and take-up operate as a complete line.

In this route

Testing & finishing

Test instruments, reel transfer, rewinding / coiling and packing

Select test equipment and finished-reel handling for the customer specification.

Scope to agree
Explore equipment within each line
07

Factory layout & material flow

Plan the space
between the production lines.

يجب أن تعمل عمليات الاستلام والإنتاج والاختبار والشحن كتدفق مادي واحد. إن أبعاد المعدات تُشكل جزءًا فقط من مخطط المبنى.

Factory layout conceptIllustrative. Not to scale.
Illustrative full-factory layout with material stores, separate production areas, laboratory, plant services and dispatch
Building inputDimensions and site drawing to confirmPlanning exampleكابل إسقاط FTTH
FLOW STEP 2 / 5

صمّم المسافة بين الخطوط الكاملة.

Production does not move through one continuous machine. Include process-reel storage, inspection and safe transfer to the next line.

  • Line length and operator access
  • وحدات تخزين مؤقتة على بكرات أو طبول وسيطة
  • Maintenance access around every line
Planning outputEquipment positions and WIP handling plan

Final planning uses your building drawing, reel sizes, line configuration and local requirements. Forklift routes, operator aisles, cabinets, water routes and cable trays must be reviewed together.

08

Utilities & infrastructure

أعد الخدمات
التي تجعل الإنتاج ممكنًا.

Calculate utility requirements after the equipment scope is confirmed. One fixed power or water figure cannot describe every factory.

Electrical power

الحمل المركب، الجهد المحلي/التردد، التوزيع وتوصيلات الآلة.

Cooling water

Extrusion cooling circuits, temperature control and connection points.

Compressed air

الضغط المطلوب، ونوعية الهواء، ونقاط التوصيل للمعدات القابلة للتطبيق.

Ventilation

Extrusion and workshop ventilation matched to equipment and local conditions.

Material storage

Storage and material preparation for fiber, polymers, yarns and strength members.

Process environment

التحكم في درجة الحرارة والرطوبة والغبار، وتوفير وصول آمن حيثما يتطلب ذلك العملية.

09

Laboratory & quality control

Build quality control
into the factory plan.

من المواد الواردة إلى البكرات النهائية، خطّط للأجهزة وطرق الاختبار والسجلات التي سيحتاجها عملاؤك.

  1. 01
    Incoming materials

    Identity, supplier records and agreed incoming checks.

  2. 02
    التحكم أثناء العملية

    Process settings, dimensions and reel traceability.

  3. 03
    Finished cable

    Product-specific tests and recorded release criteria.

LABORATORY EQUIPMENT PLANNING
Existing 3D reference of a cable tensile testing machine with capstan wheels
Existing HONGKAI 3D equipment reference · configuration to confirm
Mechanical

Cable tensile testing

Evaluate the cable under the agreed pulling load and monitoring conditions.

نطاق المعدات
Tensile, crush, impact, bending or torsion equipment is selected against the cable specification.
Confirm before selection
Load range, fixtures, sample length, optical monitoring and acceptance limits.
Required evidence
ظروف التحميل المسجلة والنتائج المحددة لكابل / الألياف البصرية.
10

Raw material & initial BOM support

The cable you want to make.
The materials to start it.

Plan your first production run alongside the equipment. Explore the material layers, then connect the cable drawing to an initial bill of materials (BOM) and sourcing plan.

كابل إسقاط FTTHEXISTING 3D REFERENCE
FTTH drop-cable reference structure
Approximate layer locator. Final materials follow the approved cable drawing.
مادة 01 / 03
Optical fiber illustrative 3D model

الألياف البصرية

The optical transmission element at the centre of your cable.

Where it enters production
Fiber preparation and the first production line
Confirm for the initial BOM
Fiber specification, colour, reel format and supplier records
Explore this material category
Explore the material layersSelect a category to see its role.

Also plan reels, packaging, process consumables and incoming inspection with the first material order.

From a cable drawing
to the first material order.

HONGKAI can coordinate material planning and sourcing alongside your factory equipment. The proposal identifies what is supplied, by whom, and what your team needs to prepare.

Discuss material supply

A material list matched to the cable

Connect each material category to the cable drawing and production stage. Confirm grades, dimensions and reel or package formats before ordering.

An initial BOM and trial-material plan

Separate trial-production needs from planned production stock. Quantities follow the agreed cable dimensions, output plan and startup allowance.

Sourcing and incoming-check coordination

Review supplier data sheets, samples and batch records. Identify the material manufacturer, supply responsibility and agreed incoming checks in the project scope.

  1. 1
    Cable drawingConfirm the construction
  2. 2
    Initial BOMIdentify grades & quantities
  3. 3
    Supplier reviewCheck TDS & samples
  4. 4
    Trial productionValidate the agreed inputs
11

Phased factory configuration

Start with the essentials.
Plan the next move.

Choose the planning horizon for your brief.

12

Manufacturing & responsibility

فريق مشروع واحد.
Clearly defined responsibilities.

How HONGKAI works

مصنوع بواسطة HONGKAI

Core machinery, mechanical assembly, electrical integration and testing within our manufacturing scope.

مُهيأة ومُوردة

Auxiliary equipment, tooling and supporting systems matched to the production route.

تكامل متخصص

Identified partners for specialist machinery, materials and laboratory equipment.

Your local team

المبنى، الأعمال المدنية، جاهزية المرافق المحلية، والموافقات والمشغّلون المنسقون مع خطة المشروع.

HONGKAI coordinates the configuration, delivery, installation and after-sales interfaces agreed in the project scope.

13

Project execution timeline

A clear path to
your first production run.

See what you bring, what each stage produces and who works with you along the way.

Customer + HONGKAI

ابدأ بمنتجك وسوقك.

You can start with an application when the exact cable model is still unknown.

START WITH
Target customers, cable samples or drawings, and the output you need.
LEAVE WITH
A shared product brief and open-question list.

Stage order is a planning framework. Dates, duration and overlaps are agreed after the equipment and service scope is confirmed.

14

FAT / installation / training

Reduce project risk
before production starts.

Separate acceptance, installation and training into clear checkpoints. Agree the deliverables and responsibilities before work begins.

Agree the test before the equipment is shipped.

FAT means Factory Acceptance Test. It checks the contracted equipment against agreed conditions, not an undefined promise of factory performance.

  • Contracted machine scope and configuration
  • Cable sample, materials and test conditions
  • Running checks and agreed acceptance criteria
  • Recorded results, open items and documentation
15

Real project evidence

See the work behind
the factory plan.

Review existing HONGKAI project imagery, then ask for the records relevant to your proposed equipment and service scope.

HONGKAI machine manufacturing activity
HONGKAI PROJECT ACTIVITY

See the equipment behind the scope.

Workshop and assembly views help you review how the proposed production equipment is built.

Ask for build records and machine-specific running evidence.

These images show project activities. The supplied scope, test results and acceptance records for your factory are confirmed separately.

16

Knowledge & decision support

A clearer decision.
A better project brief.

Use the existing HONGKAI resources and the planning checklists on this page to work through the next decision.

Factory planning

ربط نطاق المشروع بالكامل.

Review how equipment, workshop preparation and production startup fit together.

مسار إطلاق المصنعHONGKAI website
Equipment selection

Compare routes before machine models.

Use cable construction and application to identify the right production-line family.

Cable & process catalogHONGKAI website
مواد خام

Prepare the first material discussion.

Explore material categories before confirming grades, suppliers and trial quantities.

Optical cable materialsHONGKAI website
Capacity & investment

Set the assumptions first.

Capture target output, building conditions and a planning phase before requesting a configuration.

Project input checklistPlanning checklist on this page
Laboratory planning

Define the checks your cable needs.

Review in-process checks, finished-cable testing and the laboratory scope.

Quality planning checklistPlanning checklist on this page
Common project questions

Resolve the open decisions.

Space, phasing, supplier responsibilities and startup support belong in the first discussion.

Factory project FAQPlanning checklist on this page
17

التعليمات

Before you start.

A few useful answers for your first factory discussion.

Can I start if I do not know the machine names?

Yes. Start with your intended customers, installation environment and the cable you want to sell. A sample, drawing or application description gives HONGKAI a basis for discussing the product, process and factory scope.

Which production lines does a new factory need?

The cable portfolio determines the line combination. FTTH drop cable, GJFJV, central-tube GYXTPY and stranded ADSS use different routes. Review purchased intermediate products, preparation, reel transfers and testing before fixing the equipment list.

Can materials and specialist equipment be included?

Material sourcing, auxiliary systems and specialist laboratory equipment can be coordinated within the agreed scope. Their manufacturers, technical requirements and responsibilities are identified in the proposal.

How much investment and factory space do I need?

A useful estimate requires the target cable portfolio, output, automation level, available building and local utility conditions. The project can then be evaluated by production phase. This page does not apply a fixed price or area to every factory.

Can we build the project in phases?

Yes, phased planning can begin with the core product range and consider additional parallel lines or new cable families later. Space, material flow and utility interfaces should be reviewed before the first phase is finalized.

What should we prepare for the first discussion?

Share your target market and cable products, country, capacity goal, available factory information and expected timing. Mark unknown items as “to confirm”; the first conversation can help identify the missing technical inputs.

What utilities should be prepared?

Power, cooling water, compressed air where required, ventilation and process conditions are evaluated after equipment selection. Share the existing voltage, frequency and building conditions so equipment-side and site-side responsibilities can be defined.

Do we need to build a new laboratory?

Review your current instruments, target cable requirements and testing plan first. The scope may involve a new laboratory, additions to an existing one or identified external testing. Test methods, equipment and documentation are confirmed for the project.

What does FAT include?

Factory Acceptance Test checks the contracted equipment against an agreed plan, including the test material, running conditions, acceptance criteria and documentation. Results and open items should be recorded before the contracted shipment-release decision.

Can we keep our existing production equipment?

Share the machine list, current process, controls, utility needs and condition. Reuse depends on technical compatibility and the planned output; integration is reviewed before it is included in the factory configuration.

How are installation and training arranged?

Site readiness, travel or remote support, installation responsibilities, commissioning, training and acceptance conditions are defined in the project agreement. Your local team prepares the building, utilities and operators assigned to the project.

18

Start your factory project

Bring your cable idea.
Let’s plan the factory.

You do not need every technical answer today. Start with what you know and we can work through the missing details together.

Review your project inputsFull requirements

Prepare and review here. Nothing is sent until you choose your enquiry channel.

Only need an individual production line?Browse production lines & equipment

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