Separate lines with reel transfers. Double-jacket ADSS also needs an inner-sheath pass between stages 02 and 03. Add upstream fiber coloring if required.
Typical process routeEtapas do processo, não uma lista de máquinas independentes
01Desenrolamento da fibra
02Elementos de resistência
03Jacket extrusion
04Resfriamento e marcação
05Take-up & testing
A drop-cable route can start from purchased optical fiber and prepared strength members. Coloring and support-wire preparation are added only when the project needs them.
04
Project requirement snapshot
Define the factory. Then select the equipment.
A few project inputs connect your target cable to the factory it needs. Start with what you know. Every field is optional.
05
Arquitetura completa do processo fabril
See your business take shape.
Das matérias-primas ao cabo acabado: conecte linhas completas de produção, carretéis intermediários, verificações laboratoriais e expedição aos sistemas que as suportam.
Explorador de fábrica inteiraCabo FTTH / de derivação
COMPLETE SCOPE
ILLUSTRATIVE MASTERPLANSelecione um sistema ou assista à demonstração
Fluxo de material e produtoSupporting infrastructure
SYSTEM 01 / 08
O que entra no meu cabo?
Os materiais certos, prontos para a primeira execução.
Coordinate the material bill with the cable drawing and the equipment, from optical fiber to the finished reel.
Fiber, polymers, yarns and strength members
Supplier matching, TDS and sample review
Armazenamento, quantidades para teste e embalagem
WHAT WE PLAN TOGETHERInitial material BOM & sourcing plan
Sua discussão de fábricaExplore the complete scope, then add the topics you want to discuss.
As linhas de produção certas. One workable factory flow.
A cable factory connects complete process lines, not just individual machines. Choose a cable to see the line combination and the intermediate products transferred between them.
LINE 01
Linha de cabo drop FTTH
INPUTOptical fiber + prepared strength membersOUTPUTCabo drop acabado em carretéis
Feed the fiber and strength members into one coordinated extrusion, cooling, marking and take-up line. Messenger feeding is added for a self-supporting design.
What belongs in each production stage?
Planning status for the selected cable, not a final supply list.
Fase de produçãoEquipment & interfacesPlanning status
Preparação da fibra
Coloring, rewinding and compatible pay-offs
Use purchased optical fiber and prepared strength members. Add fiber coloring / rewinding or wire coating only if those inputs will be made in-house.
Conditional
Formação de tubo / buffer
Sem revestimento secundário neste exemplo
Match the intermediate product to the approved cable design.
Not in route
Cable core & reinforcement
Alimentação paralela dos elementos de força
O equipamento de reforço é coordenado com a sua linha hospedeira.
Design dependent
Sheathing & marking
Linha de cabo drop FTTH
Extrusion, cooling, marking and take-up operate as a complete line.
In this route
Testing & finishing
Instrumentos de teste, transferência de bobinas, rebobinamento/enrolamento e embalagem
Select test equipment and finished-reel handling for the customer specification.
Recebimento, produção, testes e expedição precisam funcionar como um único fluxo de material. As dimensões dos equipamentos são apenas parte do plano da edificação.
Conceito de layout da fábricaIllustrative. Not to scale.
Building inputDimensões e desenho do local para confirmarPlanning exampleCabo pendente FTTH
FLOW STEP 2 / 5
Projete o espaço entre linhas completas.
A produção não passa por uma única máquina contínua. Inclua armazenamento em bobinas de processo, inspeção e transferência segura para a próxima linha.
Line length and operator access
Tambores/bobinas intermediários
Maintenance access around every line
Planning outputEquipment positions and WIP handling plan
Final planning uses your building drawing, reel sizes, line configuration and local requirements. Forklift routes, operator aisles, cabinets, water routes and cable trays must be reviewed together.
08
Utilities & infrastructure
Prepare os serviços que tornam a produção possível.
Calculate utility requirements after the equipment scope is confirmed. One fixed power or water figure cannot describe every factory.
Electrical power
Carga instalada, tensão/frequência local, distribuição e conexões da máquina.
Cooling water
Extrusion cooling circuits, temperature control and connection points.
Compressed air
Pressão necessária, qualidade do ar e pontos de conexão para os equipamentos aplicáveis.
Ventilation
Extrusion and workshop ventilation matched to equipment and local conditions.
Material storage
Storage and material preparation for fiber, polymers, yarns and strength members.
Process environment
Temperature, humidity, dust control and safe access where the process requires them.
09
Laboratório e controle de qualidade
Build quality control into the factory plan.
Dos materiais recebidos aos carretéis acabados, planeje os instrumentos, métodos de teste e registros que seus clientes precisarão.
01
Incoming materials
Identity, supplier records and agreed incoming checks.
02
Controle em processo
Process settings, dimensions and reel traceability.
03
Finished cable
Testes específicos do produto e critérios de liberação registrados.
LABORATORY EQUIPMENT PLANNING
Existing HONGKAI 3D equipment reference · configuration to confirm
Mechanical
Teste de tração de cabos
Evaluate the cable under the agreed pulling load and monitoring conditions.
Escopo do equipamento
O equipamento de tração, esmagamento, impacto, flexão ou torção é selecionado de acordo com a especificação do cabo.
Confirm before selection
Load range, fixtures, sample length, optical monitoring and acceptance limits.
Required evidence
Condições de carregamento registradas e os resultados especificados do cabo/ópticos.
10
Raw material & initial BOM support
The cable you want to make. The materials to start it.
Plan your first production run alongside the equipment. Explore the material layers, then connect the cable drawing to an initial bill of materials (BOM) and sourcing plan.
Cabo pendente FTTHEXISTING 3D REFERENCE
01
Approximate layer locator. Final materials follow the approved cable drawing.
MATERIAL 01 / 03
Fibra óptica
The optical transmission element at the centre of your cable.
Where it enters production
Fiber preparation and the first production line
Confirm for the initial BOM
Fiber specification, colour, reel format and supplier records
Explore the material layersSelect a category to see its role.
Also plan reels, packaging, process consumables and incoming inspection with the first material order.
From a cable drawing to the first material order.
HONGKAI can coordinate material planning and sourcing alongside your factory equipment. The proposal identifies what is supplied, by whom, and what your team needs to prepare.
Connect each material category to the cable drawing and production stage. Confirm grades, dimensions and reel or package formats before ordering.
An initial BOM and trial-material plan
Separate trial-production needs from planned production stock. Quantities follow the agreed cable dimensions, output plan and startup allowance.
Sourcing and incoming-check coordination
Revise as fichas técnicas do fornecedor, amostras e registros de lote. Identifique o fabricante do material, a responsabilidade pelo fornecimento e as verificações de entrada acordadas no escopo do projeto.
1
Cable drawingConfirm the construction
2
Initial BOMIdentify grades & quantities
3
Supplier reviewCheck TDS & samples
4
Trial productionValidate the agreed inputs
11
Configuração faseada da fábrica
Start with the essentials. Plan the next move.
Choose the planning horizon for your brief.
12
Manufacturing & responsibility
Uma equipe de projeto. Responsabilidades claramente definidas.
Core machinery, mechanical assembly, electrical integration and testing within our manufacturing scope.
Configurado e fornecido
Auxiliary equipment, tooling and supporting systems matched to the production route.
Integração especializada
Parceiros identificados para máquinas especializadas, materiais e equipamentos de laboratório.
Your local team
Building, civil works, local utility readiness, approvals and operators coordinated with the project plan.
HONGKAI coordena as interfaces de configuração, entrega, instalação e pós-venda acordadas no escopo do projeto.
13
Project execution timeline
A clear path to your first production run.
See what you bring, what each stage produces and who works with you along the way.
Customer + HONGKAI
Start with your product and market.
You can start with an application when the exact cable model is still unknown.
START WITH
Target customers, cable samples or drawings, and the output you need.
LEAVE WITH
A shared product brief and open-question list.
Stage order is a planning framework. Dates, duration and overlaps are agreed after the equipment and service scope is confirmed.
14
FAT / installation / training
Reduce project risk antes do início da produção.
Separate acceptance, installation and training into clear checkpoints. Agree the deliverables and responsibilities before work begins.
Agree the test before the equipment is shipped.
FAT means Factory Acceptance Test. It checks the contracted equipment against agreed conditions, not an undefined promise of factory performance.
Contracted machine scope and configuration
Cable sample, materials and test conditions
Running checks and agreed acceptance criteria
Recorded results, open items and documentation
15
Real project evidence
See the work behind the factory plan.
Review existing HONGKAI project imagery, then ask for the records relevant to your proposed equipment and service scope.
HONGKAI PROJECT ACTIVITY
Veja o equipamento atrás do escopo.
As vistas de oficina e montagem ajudam você a revisar como o equipamento de produção proposto é construído.
Ask for build records and machine-specific running evidence.
Estas imagens mostram atividades do projeto. O escopo fornecido, os resultados dos testes e os registros de aceitação para a sua fábrica são confirmados separadamente.
16
Knowledge & decision support
A clearer decision. Um briefing de projeto melhor.
Use the existing HONGKAI resources and the planning checklists on this page to work through the next decision.
Factory planning
Connect the full project scope.
Review how equipment, workshop preparation and production startup fit together.
A few useful answers for your first factory discussion.
Can I start if I do not know the machine names?
Yes. Start with your intended customers, installation environment and the cable you want to sell. A sample, drawing or application description gives HONGKAI a basis for discussing the product, process and factory scope.
Which production lines does a new factory need?
The cable portfolio determines the line combination. FTTH drop cable, GJFJV, central-tube GYXTPY and stranded ADSS use different routes. Review purchased intermediate products, preparation, reel transfers and testing before fixing the equipment list.
Can materials and specialist equipment be included?
Material sourcing, auxiliary systems and specialist laboratory equipment can be coordinated within the agreed scope. Their manufacturers, technical requirements and responsibilities are identified in the proposal.
How much investment and factory space do I need?
A useful estimate requires the target cable portfolio, output, automation level, available building and local utility conditions. The project can then be evaluated by production phase. This page does not apply a fixed price or area to every factory.
Can we build the project in phases?
Yes, phased planning can begin with the core product range and consider additional parallel lines or new cable families later. Space, material flow and utility interfaces should be reviewed before the first phase is finalized.
O que devemos preparar para a primeira discussão?
Share your target market and cable products, country, capacity goal, available factory information and expected timing. Mark unknown items as “to confirm”; the first conversation can help identify the missing technical inputs.
What utilities should be prepared?
Power, cooling water, compressed air where required, ventilation and process conditions are evaluated after equipment selection. Share the existing voltage, frequency and building conditions so equipment-side and site-side responsibilities can be defined.
Do we need to build a new laboratory?
Review your current instruments, target cable requirements and testing plan first. The scope may involve a new laboratory, additions to an existing one or identified external testing. Test methods, equipment and documentation are confirmed for the project.
What does FAT include?
Factory Acceptance Test checks the contracted equipment against an agreed plan, including the test material, running conditions, acceptance criteria and documentation. Results and open items should be recorded before the contracted shipment-release decision.
Podemos manter nosso equipamento de produção existente?
Share the machine list, current process, controls, utility needs and condition. Reuse depends on technical compatibility and the planned output; integration is reviewed before it is included in the factory configuration.
How are installation and training arranged?
Site readiness, travel or remote support, installation responsibilities, commissioning, training and acceptance conditions are defined in the project agreement. Your local team prepares the building, utilities and operators assigned to the project.
18
Start your factory project
Bring your cable idea. Let’s plan the factory.
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