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    • Produtos e Produção

      Encontre sua próxima etapa de produção.

      Linhas de produção

      Comece com o cabo que deseja fabricar.

      Linhas de cabos de fibra óptica

      Equipamento para fabricação de cabos ópticos

      Linhas de cabos LAN

      Equipamento para cabo de par trançado

      Máquinas para cabos elétricos

      Máquinas para fios e cabos isolados

      Peças Sobressalentes e Suporte

      Peças de reposição para máquinas HONGKAI.

      Navegar por Peças de Reposição

      Explore peças por linha de produção

      Identifique a Sua Peça

      Verifique fotos, placas de identificação e números de peça

      Solicitar um orçamento de peças

      Enviar detalhes da máquina, fotos e quantidade

      Cabo e materiais

      Explore estruturas e entradas de cabos.

      Cabos de fibra óptica

      Navegar pelos tipos de cabos de fibra óptica

      Matérias-primas

      Materiais para produção de cabo óptico

  • BLOGUE
  • Contato
01

Projeto de fábrica turnkey

Fibra Óptica TurnkeySolução para Fábrica de Cabos

Inicie seu negócio de fabricação de cabos de fibra óptica com um plano completo para equipamentos, materiais, layout da fábrica e início da produção.

One factory.
Um projeto conectado.
Equipamentos · Materiais · Layout
Serviços públicos · Laboratório · Treinamento
Linhas de processo completas, conectadas.Stranded ADSS example · prepared fiber input

Separate lines with reel transfers. Double-jacket ADSS also needs an inner-sheath pass between stages 02 and 03. Add upstream fiber coloring if required.

02

Who this solution is for

Where does your
project begin?

03

Target cable portfolio

What business
qual fábrica você atenderá?

Comece com o cabo que seus clientes precisam. Explore uma direção para ver como isso altera sua rota de produção e plano de fábrica.

Cabo FTTH / de derivaçãoEXISTING 3D REFERENCE
FTTH drop-cable reference structureCabo pendente FTTH details
Existing HONGKAI 3D model. Final construction follows your drawing.
Conecte residências e edifícios

Comece com o cabo que alcança o cliente.

Planeje um negócio de cabo drop autossustentado ou para ambientes internos com base nas exigências da sua rede de acesso local.

  • Confirmar construção interna ou autossustentada
  • Adapte o manuseio e a embalagem dos carretéis aos seus compradores
  • Planeje juntos a extrusão, o resfriamento e a inspeção final
Typical process routeEtapas do processo, não uma lista de máquinas independentes
  1. 01Desenrolamento da fibra
  2. 02Elementos de resistência
  3. 03Jacket extrusion
  4. 04Resfriamento e marcação
  5. 05Take-up & testing

A drop-cable route can start from purchased optical fiber and prepared strength members. Coloring and support-wire preparation are added only when the project needs them.

04

Project requirement snapshot

Define the factory.
Then select the equipment.

A few project inputs connect your target cable to the factory it needs. Start with what you know. Every field is optional.

Project starting pointNova fábricaTarget cable portfolioPara confirmarEscolha o cabo
Utilities, laboratory & your team

Your inputs stay in this page and carry into the final brief. No enquiry is sent here.

05

Arquitetura completa do processo fabril

See your business
take shape.

Das matérias-primas ao cabo acabado: conecte linhas completas de produção, carretéis intermediários, verificações laboratoriais e expedição aos sistemas que as suportam.

Explorador de fábrica inteiraCabo FTTH / de derivação
ILLUSTRATIVE MASTERPLANSelecione um sistema ou assista à demonstração
Illustrative factory masterplan showing raw-material areas, production, utilities, laboratory, logistics and future expansion
Fluxo de material e produtoSupporting infrastructure
SYSTEM 01 / 08
O que entra no meu cabo?

Os materiais certos, prontos para a primeira execução.

Coordinate the material bill with the cable drawing and the equipment, from optical fiber to the finished reel.

  • Fiber, polymers, yarns and strength members
  • Supplier matching, TDS and sample review
  • Armazenamento, quantidades para teste e embalagem
WHAT WE PLAN TOGETHERInitial material BOM & sourcing plan

Sua discussão de fábricaExplore the complete scope, then add the topics you want to discuss.

Open my brief
06

Equipment scope by production stage

As linhas de produção certas.
One workable factory flow.

A cable factory connects complete process lines, not just individual machines. Choose a cable to see the line combination and the intermediate products transferred between them.

  1. LINE 01

    Linha de cabo drop FTTH

    Complete ftth drop-cable line configuration reference, including upstream and downstream equipment
    INPUTOptical fiber + prepared strength membersOUTPUTCabo drop acabado em carretéis

    Feed the fiber and strength members into one coordinated extrusion, cooling, marking and take-up line. Messenger feeding is added for a self-supporting design.

What belongs in each production stage?

Planning status for the selected cable, not a final supply list.

Preparação da fibra

Coloring, rewinding and compatible pay-offs

Use purchased optical fiber and prepared strength members. Add fiber coloring / rewinding or wire coating only if those inputs will be made in-house.

Conditional

Formação de tubo / buffer

Sem revestimento secundário neste exemplo

Match the intermediate product to the approved cable design.

Not in route

Cable core & reinforcement

Alimentação paralela dos elementos de força

O equipamento de reforço é coordenado com a sua linha hospedeira.

Design dependent

Sheathing & marking

Linha de cabo drop FTTH

Extrusion, cooling, marking and take-up operate as a complete line.

In this route

Testing & finishing

Instrumentos de teste, transferência de bobinas, rebobinamento/enrolamento e embalagem

Select test equipment and finished-reel handling for the customer specification.

Scope to agree
Explore o equipamento dentro de cada linha
07

Factory layout & material flow

Plan the space
between the production lines.

Recebimento, produção, testes e expedição precisam funcionar como um único fluxo de material. As dimensões dos equipamentos são apenas parte do plano da edificação.

Conceito de layout da fábricaIllustrative. Not to scale.
Illustrative full-factory layout with material stores, separate production areas, laboratory, plant services and dispatch
Building inputDimensões e desenho do local para confirmarPlanning exampleCabo pendente FTTH
FLOW STEP 2 / 5

Projete o espaço entre linhas completas.

A produção não passa por uma única máquina contínua. Inclua armazenamento em bobinas de processo, inspeção e transferência segura para a próxima linha.

  • Line length and operator access
  • Tambores/bobinas intermediários
  • Maintenance access around every line
Planning outputEquipment positions and WIP handling plan

Final planning uses your building drawing, reel sizes, line configuration and local requirements. Forklift routes, operator aisles, cabinets, water routes and cable trays must be reviewed together.

08

Utilities & infrastructure

Prepare os serviços
que tornam a produção possível.

Calculate utility requirements after the equipment scope is confirmed. One fixed power or water figure cannot describe every factory.

Electrical power

Carga instalada, tensão/frequência local, distribuição e conexões da máquina.

Cooling water

Extrusion cooling circuits, temperature control and connection points.

Compressed air

Pressão necessária, qualidade do ar e pontos de conexão para os equipamentos aplicáveis.

Ventilation

Extrusion and workshop ventilation matched to equipment and local conditions.

Material storage

Storage and material preparation for fiber, polymers, yarns and strength members.

Process environment

Temperature, humidity, dust control and safe access where the process requires them.

09

Laboratório e controle de qualidade

Build quality control
into the factory plan.

Dos materiais recebidos aos carretéis acabados, planeje os instrumentos, métodos de teste e registros que seus clientes precisarão.

  1. 01
    Incoming materials

    Identity, supplier records and agreed incoming checks.

  2. 02
    Controle em processo

    Process settings, dimensions and reel traceability.

  3. 03
    Finished cable

    Testes específicos do produto e critérios de liberação registrados.

LABORATORY EQUIPMENT PLANNING
Existing 3D reference of a cable tensile testing machine with capstan wheels
Existing HONGKAI 3D equipment reference · configuration to confirm
Mechanical

Teste de tração de cabos

Evaluate the cable under the agreed pulling load and monitoring conditions.

Escopo do equipamento
O equipamento de tração, esmagamento, impacto, flexão ou torção é selecionado de acordo com a especificação do cabo.
Confirm before selection
Load range, fixtures, sample length, optical monitoring and acceptance limits.
Required evidence
Condições de carregamento registradas e os resultados especificados do cabo/ópticos.
10

Raw material & initial BOM support

The cable you want to make.
The materials to start it.

Plan your first production run alongside the equipment. Explore the material layers, then connect the cable drawing to an initial bill of materials (BOM) and sourcing plan.

Cabo pendente FTTHEXISTING 3D REFERENCE
FTTH drop-cable reference structure
Approximate layer locator. Final materials follow the approved cable drawing.
MATERIAL 01 / 03
Optical fiber illustrative 3D model

Fibra óptica

The optical transmission element at the centre of your cable.

Where it enters production
Fiber preparation and the first production line
Confirm for the initial BOM
Fiber specification, colour, reel format and supplier records
Explore this material category
Explore the material layersSelect a category to see its role.

Also plan reels, packaging, process consumables and incoming inspection with the first material order.

From a cable drawing
to the first material order.

HONGKAI can coordinate material planning and sourcing alongside your factory equipment. The proposal identifies what is supplied, by whom, and what your team needs to prepare.

Discutir o fornecimento de material

A material list matched to the cable

Connect each material category to the cable drawing and production stage. Confirm grades, dimensions and reel or package formats before ordering.

An initial BOM and trial-material plan

Separate trial-production needs from planned production stock. Quantities follow the agreed cable dimensions, output plan and startup allowance.

Sourcing and incoming-check coordination

Revise as fichas técnicas do fornecedor, amostras e registros de lote. Identifique o fabricante do material, a responsabilidade pelo fornecimento e as verificações de entrada acordadas no escopo do projeto.

  1. 1
    Cable drawingConfirm the construction
  2. 2
    Initial BOMIdentify grades & quantities
  3. 3
    Supplier reviewCheck TDS & samples
  4. 4
    Trial productionValidate the agreed inputs
11

Configuração faseada da fábrica

Start with the essentials.
Plan the next move.

Choose the planning horizon for your brief.

12

Manufacturing & responsibility

Uma equipe de projeto.
Responsabilidades claramente definidas.

How HONGKAI works

Fabricado por HONGKAI

Core machinery, mechanical assembly, electrical integration and testing within our manufacturing scope.

Configurado e fornecido

Auxiliary equipment, tooling and supporting systems matched to the production route.

Integração especializada

Parceiros identificados para máquinas especializadas, materiais e equipamentos de laboratório.

Your local team

Building, civil works, local utility readiness, approvals and operators coordinated with the project plan.

HONGKAI coordena as interfaces de configuração, entrega, instalação e pós-venda acordadas no escopo do projeto.

13

Project execution timeline

A clear path to
your first production run.

See what you bring, what each stage produces and who works with you along the way.

Customer + HONGKAI

Start with your product and market.

You can start with an application when the exact cable model is still unknown.

START WITH
Target customers, cable samples or drawings, and the output you need.
LEAVE WITH
A shared product brief and open-question list.

Stage order is a planning framework. Dates, duration and overlaps are agreed after the equipment and service scope is confirmed.

14

FAT / installation / training

Reduce project risk
antes do início da produção.

Separate acceptance, installation and training into clear checkpoints. Agree the deliverables and responsibilities before work begins.

Agree the test before the equipment is shipped.

FAT means Factory Acceptance Test. It checks the contracted equipment against agreed conditions, not an undefined promise of factory performance.

  • Contracted machine scope and configuration
  • Cable sample, materials and test conditions
  • Running checks and agreed acceptance criteria
  • Recorded results, open items and documentation
15

Real project evidence

See the work behind
the factory plan.

Review existing HONGKAI project imagery, then ask for the records relevant to your proposed equipment and service scope.

HONGKAI machine manufacturing activity
HONGKAI PROJECT ACTIVITY

Veja o equipamento atrás do escopo.

As vistas de oficina e montagem ajudam você a revisar como o equipamento de produção proposto é construído.

Ask for build records and machine-specific running evidence.

Estas imagens mostram atividades do projeto. O escopo fornecido, os resultados dos testes e os registros de aceitação para a sua fábrica são confirmados separadamente.

16

Knowledge & decision support

A clearer decision.
Um briefing de projeto melhor.

Use the existing HONGKAI resources and the planning checklists on this page to work through the next decision.

Factory planning

Connect the full project scope.

Review how equipment, workshop preparation and production startup fit together.

Caminho de lançamento da fábricaHONGKAI website
Equipment selection

Compare routes before machine models.

Use cable construction and application to identify the right production-line family.

Cable & process catalogHONGKAI website
Matérias-primas

Prepare the first material discussion.

Explore material categories before confirming grades, suppliers and trial quantities.

Optical cable materialsHONGKAI website
Capacity & investment

Set the assumptions first.

Capture target output, building conditions and a planning phase before requesting a configuration.

Project input checklistPlanning checklist on this page
Laboratory planning

Define the checks your cable needs.

Review in-process checks, finished-cable testing and the laboratory scope.

Quality planning checklistPlanning checklist on this page
Common project questions

Resolve the open decisions.

Espaço, sequenciamento, responsabilidades do fornecedor e suporte à inicialização pertencem à primeira discussão.

Factory project FAQPlanning checklist on this page
17

Perguntas frequentes

Before you start.

A few useful answers for your first factory discussion.

Can I start if I do not know the machine names?

Yes. Start with your intended customers, installation environment and the cable you want to sell. A sample, drawing or application description gives HONGKAI a basis for discussing the product, process and factory scope.

Which production lines does a new factory need?

The cable portfolio determines the line combination. FTTH drop cable, GJFJV, central-tube GYXTPY and stranded ADSS use different routes. Review purchased intermediate products, preparation, reel transfers and testing before fixing the equipment list.

Can materials and specialist equipment be included?

Material sourcing, auxiliary systems and specialist laboratory equipment can be coordinated within the agreed scope. Their manufacturers, technical requirements and responsibilities are identified in the proposal.

How much investment and factory space do I need?

A useful estimate requires the target cable portfolio, output, automation level, available building and local utility conditions. The project can then be evaluated by production phase. This page does not apply a fixed price or area to every factory.

Can we build the project in phases?

Yes, phased planning can begin with the core product range and consider additional parallel lines or new cable families later. Space, material flow and utility interfaces should be reviewed before the first phase is finalized.

O que devemos preparar para a primeira discussão?

Share your target market and cable products, country, capacity goal, available factory information and expected timing. Mark unknown items as “to confirm”; the first conversation can help identify the missing technical inputs.

What utilities should be prepared?

Power, cooling water, compressed air where required, ventilation and process conditions are evaluated after equipment selection. Share the existing voltage, frequency and building conditions so equipment-side and site-side responsibilities can be defined.

Do we need to build a new laboratory?

Review your current instruments, target cable requirements and testing plan first. The scope may involve a new laboratory, additions to an existing one or identified external testing. Test methods, equipment and documentation are confirmed for the project.

What does FAT include?

Factory Acceptance Test checks the contracted equipment against an agreed plan, including the test material, running conditions, acceptance criteria and documentation. Results and open items should be recorded before the contracted shipment-release decision.

Podemos manter nosso equipamento de produção existente?

Share the machine list, current process, controls, utility needs and condition. Reuse depends on technical compatibility and the planned output; integration is reviewed before it is included in the factory configuration.

How are installation and training arranged?

Site readiness, travel or remote support, installation responsibilities, commissioning, training and acceptance conditions are defined in the project agreement. Your local team prepares the building, utilities and operators assigned to the project.

18

Start your factory project

Bring your cable idea.
Let’s plan the factory.

Você não precisa de todas as respostas técnicas hoje. Comece com o que você sabe e podemos trabalhar juntos nas informações que faltam.

Review your project inputsFull requirements

Prepare and review here. Nothing is sent until you choose your enquiry channel.

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