01SELECTED PRODUCTION LINE

CAT6A / CAT7 케이블 생산 라인

절연, 발포, 테이핑 및 브레이딩 공정을 포함한 프로젝트 기반 구성입니다.

PRODUCTION LINE PREVIEW

참조 구성

SHIELDED CONSTRUCTION REVIEW

4 PAIRS · FOIL & BRAID S/FTP shown as a 3D reference render, not CAD or an approved project drawing. Confirm the foil path and final shielding.

S/FTP cable 3D reference render: four individually foil-screened twisted pairs and an overall braid; illustrative, not an approved project drawing.

Physical-Foaming Tandem Line3D reference render

500 Back-Twist Pairing System3D reference render

800 Cantilever Cabling & Taping3D reference render

24-Carrier Metal Braiding Machine3D reference render

80 Outer-Sheathing Line3D reference render

PRODUCTION DETAILS BELOW공정 및 장비 모듈 검토

REFERENCE PROJECT SCOPE CAT6A / CAT7 케이블 생산 라인 사양 중심 · 참조 구성

이 생산 라인은 무엇을 생산합니까?

Plan a CAT6A or CAT7 LAN cable project around the supplied eight-family equipment schedule. Review solid insulation and physical foaming, separator production, back-twist pairing, cabling and taping, metal braiding, sheathing and coiling. The final route follows your cable drawing and acceptance plan.

이 생산 라인 구성 참조 구성 보기

제품 범위: CAT6A / CAT7 · drawing-led configuration
제어 우선순위: Dielectric geometry, shielding and electrical tests
주요 공정: Insulation → pairing → screening → jacket
수락 기준: 승인된 케이블 사양 또는 샘플

02CABLE SPECIFICATION

LAN 케이블 사양으로 시작

Machine selection is the result of the required cable, not the starting point.

STEP 01 · PROJECT INTENT

어떤 계획을 세우고 계신가요?

Changes the questions we ask, not an automatic machine claim.

STEP 02 · PRODUCT DEFINITION

기계 전에 케이블을 정의합니다

알려진 입력을 선택하고 불확실한 항목은 공동 확인으로 미룹니다.

케이블 카테고리 구조 지휘자 절연 재킷 소재 목표 출력 Separator / central constructionInstallation / fire requirement수락 기준

03CABLE STRUCTURE

공정을 선택하기 전에 케이블을 열어보세요

레이어를 선택하여 기능, 제조 단계 및 제어 책임을 확인합니다.

3D reference renders · not CAD, photographs or approved cable drawings.

SELECTED LAYER · 03

네 개의 트위스트 페어

이것은 근접 간섭 제어의 핵심 공정 관계이며, 최종 값은 승인된 케이블 설계를 따릅니다.

층 기능: 신호 쌍 간 상호 작용을 제어하기 위해 제어된 쌍 기하학을 사용합니다.
제조 공정: 쌍 비틀기, 백비틀기 계획 및 사중 케이블링
핵심 제어: 쌍별 레이 길이, 장력, 백비틀기 및 변형

04MANUFACTURING PROCESS

각 공정 단계는 케이블 성능을 보호합니다

Seven process decisions connect the source equipment schedule to the finished cable. Separator and shielding stages follow the selected design.

3D reference render

STEP 01

Insulation / physical foaming

Choose between the 60+35 insulation route and the physical-foaming tandem route after confirming the dielectric system. The source foaming details discuss FEP; a different compound needs qualification.

입력: Approved copper wire + insulation compound
출력: Insulated core ready for pairing
관련 장비: 60+35 insulation / physical-foaming tandem

KEY CONTROLDiameter, concentricity and qualified dielectric process

ENGINEERING CHECKPOINTS

Compound and tooling
Online dimensional monitoring
Foaming operating point, when applicable

05PERFORMANCE CONTROL MAP

전기 성능은 공정을 통해 확보됩니다.

Confirm the CAT6A or CAT7 test basis and cable drawing before setting process controls.

도체 및 절연

INFLUENCES Resistance / insulation consistency

Conductor dimensions, concentricity and the approved solid or foamed insulation structure

페어 비틀기

INFLUENCES 교차 대화 특성

Pair-specific lay, back-twist settings, tension and geometry repeatability

Cabling & shielding

INFLUENCES Core / shield consistency

Assembly tension, approved separator position, foil path and braid coverage

외장

INFLUENCES 완성 치수

자켓 두께, 냉각 및 표면 품질

Taping and braiding modules do not by themselves establish an S/FTP construction. Confirm each pair-foil path, overall shield, drain wire where specified and the final electrical acceptance tests.

06REQUIRED EQUIPMENT

Eight equipment families. One coordinated project.

The quantities below reproduce the supplied project schedule. They are a reference allocation, not a fixed minimum for every CAT6A or CAT7 factory.

3D reference render

60+35 High-Speed Insulation Line

Produces colour-identified insulated cores with conductor preparation, extrusion, cooling and online monitoring.

1 set · source allocation

3D reference render

HK-50 Cross-Separator Line

Extrudes a plastic cross separator as a separate upstream material stream where the cable drawing requires it.

1 set · source allocation

3D reference render

Physical-Foaming Tandem Line

Combines drawing, annealing, insulation extrusion and nitrogen injection in the documented foaming route.

1 set · source allocation

3D reference render

500 Back-Twist Pairing System

Pairs the insulated conductors with back-twist payoff and controlled tension before four-pair assembly.

8 sets · source allocation

3D reference render

800 Cantilever Cabling & Taping

Assembles the four pairs. The documented package includes pair-to-pair active taping, centre wrapping and side wrapping.

2 sets · source allocation

3D reference render

24-Carrier Metal Braiding Machine

Applies a metallic braid around the assembled core when an overall braided screen is specified.

10 sets · source allocation

3D reference render

80 Outer-Sheathing Line

Applies the approved jacket to the assembled cable core, then cools, checks and takes up the finished cable.

1 set · source allocation

3D reference render

500 LAN Cable Coiling Machine

Winds finished network cable into the agreed coil format for subsequent packing.

1 set · source allocation

3D reference render

SELECTED MODULE · 01 60+35 High-Speed Insulation Line — 3D reference render

PROCESS-TO-EQUIPMENT MAPPING

60+35 High-Speed Insulation Line

Produces colour-identified insulated cores with conductor preparation, extrusion, cooling and online monitoring.

수신: Copper conductor + approved insulation compound
공급: 절연 코어선
프로젝트 결정: Confirm conductor range, compound, die tooling and the operating point for the approved cable.

1 set in the source project schedule 이 모듈을 구성에 배치하세요

3D reference render · final equipment and construction subject to project approval.

Source project allocation · quantities and operating references
장비	수량	Source speed entry	Specification pages
60+35 High-Speed Insulation Line	1세트	800–1,000 m/min · schedule reference	3–11
HK-50 Cross-Separator Line	1세트	120 / 450 m/min · conflicting source entries	12–18
Physical-Foaming Tandem Line	1세트	Foaming 500; core wire 1,000; design 1,200 m/min · p.28	19–29
500 Back-Twist Pairing System	8세트	33–65 m/min · schedule reference	30–32
800 Cantilever Cabling & Taping	2세트	60 m/min schedule; 15–118 m/min detailed range	33–35
24-Carrier Metal Braiding Machine	10 sets	5 m/min schedule; 329 m/h detailed reference	36
80 Outer-Sheathing Line	1세트	120 m/min schedule; 100 m/min detailed line rating	37–44
500 LAN Cable Coiling Machine	1세트	150 m/min schedule; 120 m/min in both detailed alternatives	45–50

Source: Cat6/6E/7 Production Line Full Project, 50 pages; page 2 contains the allocation / rate schedule. Its 6E title is not CAT6A certification. Machine design speeds, operating modes and whole-factory output are different measures. Resolve the separator, sheathing and winding rate differences before quotation.

07CONFIGURATION OPTIONS

시작 지점을 선택한 후 세부 사항을 설계하세요

소스 프로젝트를 참조로 사용한 후, CAT6A 또는 CAT7 케이블에 적합한 경로를 선택하세요.

SOURCE PROJECT CONFIGURATION

The supplied schedule combines eight equipment families and 25 allocated sets. This is the documented project baseline, subject to scope and capacity review.

1 insulation line + 1 separator line + 1 foaming tandem line
8 back-twist pairing systems + 2 cantilever cabling packages
10 metal braiding machines
1 outer-sheathing line + 1 network-cable coiler
Clarify foil paths, compound qualification and finished-cable test equipment

이 구성 논의

Request a project quotation after confirming the cable drawing, equipment allocation, testing scope and commercial terms.

08FUTURE EXPANSION

다음 생산 결정을 보호

Plan the intended CAT6A / CAT7 constructions first. Changes to insulation, pair shielding or braid construction need a fresh tooling, material and capacity review.

제품 범위
Reserve space for the approved solid or foamed insulation route, separator handling, taping and braiding requirements.
공장 흐름
Plan reel buffers, access and material flow between extrusion, pair twisting, cabling, braiding and coiling.
유틸리티 및 제어
Confirm power, cooling, air, ventilation and control interfaces against the selected compounds and machine scope.

참고용 LAN 케이블 공장 계획 레이아웃 — ILLUSTRATIVE LAYOUT · NOT THE EIGHT-FAMILY EQUIPMENT PLAN

09SELECTION GUIDE

장비 솔루션을 변경하는 것은 무엇입니까?

Use the equipment schedule as a starting point. Confirm these inputs before fixing the CAT6A / CAT7 route.

케이블 사양

Category, conductor, solid or foamed insulation, pair foil, overall shield, separator and jacket requirements

성능 목표

Project test standard, frequency range, limits, shield checks and instrument capability

출력 및 자동화

Product mix, batch sizes, reel transfers, operators, changeover and packing format

공장 조건

Clear dimensions, utilities, ventilation, reel-buffer space and installation access

10QUALITY & TESTING

라인을 최종 확정하기 전에 수락 계획을 수립하세요

Match production checks and finished-cable tests to the approved CAT6A / CAT7 construction.

Illustrative LAN cable connected to a generic tester and remote unit; this is not a CAT6A or CAT7 acceptance test record — ILLUSTRATIVE LAN TESTING SCENE · NOT A CAT6A / CAT7 TEST RECORD

SELECTED QUALITY VIEW

공정 중 관리

케이블 제조 중 재현성을 보호하는 관리 항목.

Insulation structure

Diameter, concentricity and approved solid or foamed structure

Confirmed compound, tooling and inspection method

쌍 형성

Pair-specific lay, back-twist, tension and geometry

쌍 설정 및 샘플 확인

Core & shielding

Separator position, pair-foil path, taping, braid and specified drain-wire checks

Approved drawing and recorded shield construction

외피

두께, 완성 직경, 표면 및 마킹

온라인 및 최종 시각/치수 기록

Add test requirements

11KNOWLEDGE & RISK CONTROL

나중에 불안정한 케이블을 생성하는 결정을 피하세요

Resolve material, shielding and capacity assumptions before approving the equipment configuration.

명목 속도만으로 선택하기

Core-wire, foaming and design speeds describe different conditions. None is a guaranteed output for the complete production route.

Assuming taping plus braid proves S/FTP

The listed taping functions do not yet confirm four independent pair-foil paths. Match the actual foil route to the approved cable drawing.

Treating equipment quantities as line balance

Eight pair-twisting units and ten braiding units are schedule quantities. Batch sizes, reel buffers, changeovers and tested output still require capacity planning.

12DELIVERY BOUNDARIES

솔루션의 각 부분에 대한 책임자를 파악하십시오.

Confirm models, quantities, tooling, interfaces and test responsibilities in the final technical proposal.

CORE EQUIPMENT HONGKAI에서 제조

The agreed machinery scope must identify each extrusion, twisting, cabling, taping, braiding and coiling module.

SOLUTION SCOPE HONGKAI에서 구성 및 공급됨

Confirm separator tooling, foam-system interfaces, foil handling, braid setup, reel transfers and selected peripherals.

SPECIALIST ITEMS Integrated from specialist manufacturers

Identify specialist instruments, test services and customer-supplied utilities separately. A machine list is not a complete acceptance package.

13 PROCESS VIDEO REFERENCES

See HONGKAI process equipment in operation

These HONGKAI videos were selected for CAT6A / CAT7-relevant operations. They remain process references rather than proof that the exact source-schedule units, materials or finished-cable acceptance have been confirmed.

Request relevant evidence 5 HONGKAI process video references

These five references do not cover or verify all eight equipment families. No confirmed video has been assigned to the cross separator, the source-schedule physical-foaming line or the 24-carrier metal braider. No video here establishes the new project's acceptance result, output or guaranteed cable performance. Reference 03 illustrates pair-to-pair taping but does not confirm the complete four-pair shielding path.

14 PROJECT REFERENCE REVIEW

유용한 프로젝트 참조는 케이블 카테고리만 일치하는 것을 넘어야 합니다.

For a CAT6A / CAT7 project, compare the actual insulation, pair-foil and overall-shield construction. A similar machine or category label alone is not a matching acceptance reference.

케이블 구조

Category, solid/foam insulation, separator, individual pair foil, overall shield and jacket are identified.
장비 범위

Match all eight scheduled equipment families, quantities, foil paths, tooling and included services.
미디어 승인

고객 신원, 국가 및 프로젝트 미디어는 허가 시에만 공개됩니다.
문서화된 결과

Category, test method, frequency range, limits, trial conditions and results are supported by project records.

The supplied schedule is headed 6E. It is an equipment-planning reference, not evidence of CAT6A / CAT7 compliance. Confirm the project drawing and acceptance basis separately.

14B EXISTING CAT6 PROJECT EXPERIENCE

Customer experience · CAT6 projects

These customer-approved comments describe existing CAT6 projects. They are retained as HONGKAI planning experience, not reviews or acceptance evidence for CAT6A / CAT7 equipment.

HONGKAI 팀과 케이블 생산 장비 옆에 있는 고객 그룹 — CUSTOMER VISIT

CAT6 review · 5 / 5

CAT6 PROJECT

EXISTING CAT6 REVIEW

For our CAT6 project, HONGKAI explained how conductor insulation, pair-specific twisting and cabling settings relate to the agreed electrical test requirements. This made the proposed equipment scope easier to understand.

케이블 기계 현장에서 고객 팀과 함께 있는 HONGKAI 대표 — CUSTOMER VISIT · INDONESIA

CAT6 review · 5 / 5

CAT6 PROJECT

EXISTING CAT6 REVIEW

The CAT6 planning discussion covered the workshop layout, utility interfaces and separator handling where required by the cable drawing. That gave our team a clearer basis for reviewing the proposed production route.

고객 그룹과 함께 있는 HONGKAI 대표들 — CUSTOMER VISIT · BRAZIL

CAT6 review · 5 / 5

CAT6 PROJECT

EXISTING CAT6 REVIEW

We valued the clear distinction between a CAT6 U/UTP route and the additional overall foil and drain-wire handling for F/UTP. The proposal discussion also identified which testing and supply-scope details needed confirmation.

15 자주하는 질문

구성 전 구매자가 묻는 질문

프로젝트별 답변이 필요하신가요? 아래에 케이블 사양과 공장 조건을 보내주세요.

장비 일정은 CAT6A/CAT7 규정 준수를 확인합니까?

아니요. 제공된 스케줄은 6E로 표시되어 있습니다. CAT6A/CAT7 적합성 확보를 위해서는 여전히 승인된 케이블 도면, 확인된 절연 및 차폐 경로, 그리고 프로젝트별 전기적 승인 계획이 필요합니다.

편조기로 S/FTP 구조를 만들 수 있나요?

Not by itself. The schedule includes taping and metal braiding, but four independent pair-foil paths are not yet confirmed. Check each pair wrap and the overall shield against the intended cable construction.

Is the physical-foam line specified for PE?

The supplied description names physically foamed FEP. Do not substitute PE or another compound without reviewing the material system, tooling and process conditions. Confirm the insulation route for each intended product.

나열된 모든 기계가 하나의 연속적인 라인을 이루나요?

The schedule lists eight equipment families, including eight pair-twisting units, two cabling/taping units and ten braiding units. These quantities do not prove balanced output. Confirm batch routing, reel transfers, changeovers and capacity against the product mix.

견적을 위해 어떤 정보가 필요합니까?

Provide the intended category, cable drawing, conductor and insulation details, separator, individual pair-foil and overall-shield construction, jacket and fire requirements, target output, workshop utilities and acceptance tests.

Does a continuity test prove the cable category?

No. Continuity and identification are basic checks. Agree the CAT6A or CAT7 test standard, frequency range, limits, shielding checks and instrument capability before defining acceptance.

전문 장비와 시험은 누가 공급합니까?

The proposal should identify HONGKAI-manufactured modules, integrated specialist items and customer-supplied interfaces separately. Final test instruments, laboratory checks and responsibilities are agreed project by project.

Are the listed speeds guaranteed production output?

No. Design speed, core-wire speed and foaming speed describe different conditions. Usable output for each stage and the complete route must be confirmed against the materials, cable construction, configuration and acceptance conditions.

16 PROJECT ENQUIRY

오늘날 사용 가능한 케이블 정보를 공유하세요

Start with the intended CAT6A / CAT7 drawing, insulation material, pair-foil and overall-shield construction. Add your factory conditions and acceptance requirements so HONGKAI can review the equipment scope.

CURRENT PAGE SELECTION CAT6A / CAT7 프로젝트 개요

케이블 구조: 확인 예정
프로젝트 시나리오: 확인 예정
초기 구성: 확인 예정
수락 기준: 확인 예정

사전 검토 항목

Insulation, separator and shielding inputs
Eight-family equipment and capacity review
Factory utilities and acceptance-test scope

이 문의는 초기 기술 논의를 지원합니다. 견적, 성능 보증, 확정된 장비 목록, 최종 공급 범위, 납기 일정 또는 수락 약속이 아닙니다.

다음 생산 단계를 찾으세요.

Production lines

부품 및 액세서리

케이블 및 재료

무엇을 만들고 싶으신가요?

연구 및 계획

CAT6A / CAT7 케이블 생산 라인

LAN 케이블 사양으로 시작

어떤 계획을 세우고 계신가요?

기계 전에 케이블을 정의합니다

공정을 선택하기 전에 케이블을 열어보세요

네 개의 트위스트 페어

각 공정 단계는 케이블 성능을 보호합니다

Insulation / physical foaming

전기 성능은 공정을 통해 확보됩니다.

도체 및 절연

페어 비틀기

Cabling & shielding

외장

Eight equipment families. One coordinated project.

60+35 High-Speed Insulation Line

HK-50 Cross-Separator Line

Physical-Foaming Tandem Line

500 Back-Twist Pairing System

800 Cantilever Cabling & Taping

24-Carrier Metal Braiding Machine

80 Outer-Sheathing Line

500 LAN Cable Coiling Machine

60+35 High-Speed Insulation Line

시작 지점을 선택한 후 세부 사항을 설계하세요

The supplied schedule combines eight equipment families and 25 allocated sets. This is the documented project baseline, subject to scope and capacity review.

다음 생산 결정을 보호

케이블 사양

성능 목표

출력 및 자동화

공장 조건

공정 중 관리

명목 속도만으로 선택하기

Assuming taping plus braid proves S/FTP

Treating equipment quantities as line balance

CAT6A / CAT7 탠덤 절연

고속 LAN 쌍 꼬임

CAT6A / CAT7 쌍간 테이핑

HK-80 Cable Sheathing Line

LAN Cable Coiling Machine

케이블 구조

장비 범위

미디어 승인

문서화된 결과

오늘날 사용 가능한 케이블 정보를 공유하세요

사전 검토 항목

견적을 요청하세요

우리는 24시간 이내에 당신에게 대답할 것입니다!!!