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Core-Wire Insulation Extrusion Line

Apply insulation to a conductor or core wire. Configure the HK-UL-25–60 family for the required electrical or electronic wire construction. Match the material, layer arrangement, tooling and cooling to the finished insulation dimensions.

01

Apply insulation to a conductor or core wire

Configure the HK-UL-25–60 family for the required electrical or electronic wire construction. Match the material, layer arrangement, tooling and cooling to the finished insulation dimensions.

FAMILYHK-UL-25–60 family
PROCESS STEPConductor insulation extrusion
SELECT BYCompound, layer and finished diameter
02

Position in your production line

01Conductor pay-offFeed the specified conductor or core wire with an appropriate reel and tension arrangement.
02Insulation extrusionApply the agreed single-layer, two-colour or multilayer construction through the selected tooling.
03Cooling and collectionCool, haul off and collect the wire; include measuring or testing functions required by the project.
03

Compare the selection references

FAMILY REFERENCE

HK-UL-25–60 family

Use the equipment family to establish the process fit.

PROJECT SPECIFICATION

Confirm the operating range

The quotation will define dimensions, operating values and equipment scope for your supplied construction.

The catalog lists PVC, LDPE, XLPE, LSHF, nylon, TPU and TPE applications. Compound grade and any crosslinking or material-specific process requirements must be reviewed for the proposed configuration.

04

Select around your actual product

01 / SELECTION

Conductor range

Provide the conductor material, construction and incoming diameter range.

02 / SELECTION

Compound and layers

Specify the exact insulation compound, colour, stripe or skin and layer arrangement.

03 / SELECTION

Finished insulation

State wall thickness, finished diameter, tolerance and relevant wire acceptance requirements.

04 / SELECTION

Complete line layout

Confirm target speed, cooling space, reels, utilities and any printing, measuring or testing equipment required.

05

Define what your quotation includes

  • Extruder size, screw and material-processing arrangement.
  • Crosshead, dies and layer/colour tooling.
  • Pay-off, cooling, haul-off and take-up.
  • Agreed process controls, measurement/testing and utility requirements.

State whether this is a new line, an additional machine or an upgrade. Include existing equipment interfaces so the offer covers the connections that matter.

07

Questions before choosing this machine

Is this the same operation as outer sheathing?

No. This line applies insulation to a conductor or core wire. Outer sheathing covers an already formed cable core.

Can it produce more than one layer?

The catalog describes single-layer, two-colour, double-layer and three-layer arrangements. The required extruders, crosshead and tooling depend on the selected construction.

Is the extruder alone the full line?

A complete offer should also define conductor handling, cooling, haul-off, take-up and any agreed process measurement or testing.

08

Tell us what you need.

Ask for a quotation, check a specification or get help selecting equipment.

peterhe@hkcablemachine.com

EquipmentCore-Wire Insulation Extrusion Line

Ask for quote

we will reply you within 24 hours!!!