Fiber Optic Cable Line Parts & Replacement

Fiber coloring dies, loose tube tooling, SZ guide wheels, fiber guides, tension control parts, sheathing dies and pay-off accessories — supplied for optical fiber cable production lines. Send us photos or drawings for engineering confirmation before ordering.

Photo Checking

Send photos or drawings — we identify the part

Engineering Confirmation

Technical team verifies specs before production

Long-term Supply

Reliable spare parts supply for old & new machines

Shipment Photo Confirmation

Take Photos Check before shipment for every order

ALL PARTS

Fiber Optic Cable Line Parts

Click any part to view specifications, compatible machine models, and instructions for confirming your order.

Fiber Coloring Die / Ink Cup

Fiber Coloring Die / Ink Cup

Coloring dies, ink cups and guide parts for optical fiber coloring and rewinding lines.

Fiber Coloring Ink Cup Custom Size
FIBER COLORING
Ceramic Fiber Guide / Guide Pulley

Ceramic Fiber Guide / Guide Pulley

Ceramic fiber guides and guide pulleys for stable fiber routing and low-friction operation.

Ceramic Guide
Low Friction
Fiber Routing
FIBER GUIDE
Loose Tube Extrusion Tooling

Loose Tube Extrusion Tooling

Tooling and guide parts for loose tube extrusion, jelly filling and tube diameter control.

Loose Tube Tube Tooling PBT / PP
LOOSE TUBE
SZ Stranding Guide Wheel

SZ Stranding Guide Wheel

Guide wheels and stranding path parts for SZ stranding lines and cable core forming.

SZ Stranding Guide Wheel Cable Core
SZ STRANDING
Fiber Tension Control Parts

Fiber Tension Control Parts

Guide wheels and stranding path parts for SZ stranding lines and cable core forming.

SZ Stranding Guide Wheel Cable Core
TENSION CONTROL
Aramid Yarn / FRP Guide Parts

Aramid Yarn / FRP Guide Parts

Guide parts for aramid yarn, FRP strength member and central strength component routing.

FRP Guide Aramid Yarn Strength Member
STRENGTH MEMBER
Capstan Belt / Haul-off Belt

Capstan Belt / Haul-off Belt

Belts and rollers for capstan, caterpillar haul-off and optical cable traction systems.

Capstan Belt Haul-off Anti-slip
HAUL-OFF
Sheathing Crosshead / Die Set

Sheathing Crosshead / Die Set

Crosshead dies and tooling for optical cable sheathing, jacket extrusion and diameter control.

Sheathing Crosshead Die Custom OD/ID
SHEATHING LINE
Encoder / Sensor / Control Parts

Encoder / Sensor / Control Parts

Encoders, sensors, temperature controllers and control components for fiber optic cable machines.

Encoder Sensor Control Parts
CONTROL PARTS
Pay-off / Take-up Mechanical Parts

Pay-off / Take-up Mechanical Parts

Shafts, chucks, brakes and mechanical parts for fiber pay-off and cable take-up systems.

Pay-off Take-up Brake Parts
PAY-OFF / TAKE-UP

Maintenance Guide

When Do Fiber Optic Cable Line Parts Need Replacement?

Understanding the warning signs helps you avoid fiber breakage, unstable cable quality and unexpected production downtime.

1

Screw & Barrel Wear

Gradual wear between screw flights and barrel bore reduces output efficiency and increases energy consumption.

  • Output rate drops more than 10–15% without process changes
  • Melt pressure fluctuates abnormally during steady-state operation
  • Increased material degradation or color contamination
  • Screw-barrel clearance exceeds 0.15mm on measurement
2

Die & Tooling Damage

Die bore scoring and tip wear cause uneven wall thickness, which leads to cable rejection and material waste.

  • Wall thickness eccentricity exceeds specification tolerance
  • Visible scoring or pitting on die bore surface
  • Concentricity cannot be adjusted back to center
  • Surface finish of insulation deteriorates
3

Heating System Failure

Failed heating elements cause temperature zone instability, leading to poor melt quality and potential material degradation.

  • One or more temperature zones fail to reach setpoint
  • Resistance reading of heating band is open or shorted
  • Visible burn marks or discoloration on heating band surface
  • Temperature controller shows sensor fault alarm
4

Haul-off System Wear

Worn haul-off belts cause inconsistent cable tension, which affects outer diameter stability and surface quality.

  • Belt slippage even at maximum clamping pressure
  • Surface cracking or delamination visible on belt
  • Outer diameter variation increases beyond tolerance
  • Uneven cable surface marks caused by belt irregularities

Why Choose HONGKAI

What Makes Our Fiber Optic Cable Line PartsDifferent

We don’t just ship parts — we confirm specs, verify compatibility, and support your production line long-term.

Photo Confirmation Before Order

Send photos of worn or damaged parts — our engineers identify and confirm the exact replacement before production starts.

Old Machine Support

We supply parts for machines no longer supported by the original manufacturer, including discontinued models.

Factory Direct Supply

Parts are manufactured in our own facility — no middlemen, consistent quality control, and faster lead times.

Long-term Supply Guarantee

We maintain tooling records for repeat orders, so you can reorder the same part years later without re-confirming specs.

Don’t Know the Part Name?

Just Send Us a Photo

Not sure what the part is called in English? No problem. Send us a photo, drawing, or dimensions — our engineering team will identify the part, confirm the specs, and send you a quotation.

  • 1

    Send Photo/Drawing

    Upload images of the part — any angle, any condition

  • 2

    Engineering Check

    Our team identifies & confirms specs within 24 hours

  • 3

    Quotation Sent

    Price, lead time & MOQ confirmed by email

  • 4

    Production & QC

    Parts manufactured to confirmed specs with quality inspection

  • 5

    Photo Before Shipment

    We send photos of packed parts before every shipment

Get A Quote

Request Spare Parts Quote

Fill in the form below or send us photos directly. Our team will respond within 1 working day with pricing, lead time, and shipping options.

Drag & Drop Files, Choose Files to Upload
Clear photos, drawings, machine nameplate, or dimensions will help us check faster.

FAQ

Frequently Asked Questions

Ideally: part name or description, machine brand and model, key dimensions or specifications, quantity required, and delivery country. If you don't know the part name, just send photos or drawings — our engineering team will identify the part for you.

Yes. We supply spare parts for most cable machine brands. Send us photos, drawings, or samples and we will confirm compatibility and produce the correct parts.

Standard parts: 7–15 working days. Custom or precision parts (e.g. extrusion screws, dies): 15–30 working days depending on specifications. We will confirm exact lead time in the quotation.

Yes. We send photos of packed parts before every shipment so you can confirm the parts are correct before we dispatch. This is standard procedure for all HONGKAI spare parts orders.

MOQ varies by part type. For standard parts, MOQ is typically 1 piece. For custom-manufactured parts, MOQ may be 2–5 pieces depending on tooling requirements. We will confirm MOQ in your quotation.

Please provide: screw outer diameter, barrel inner diameter, screw length (or L/D ratio), thread form, and material requirement. If you have the original drawings, please attach them. Alternatively, send photos of the worn parts with a ruler for scale.

Browse More

Other Spare Parts Categories

Find parts for your complete cable production line.

Cable Extrusion Line Parts

Screws, barrels, extrusion dies, crosshead tooling, heating elements, haul-off belts

Stranding & Twisting Parts

Guide wheels, tensioners,ceramic guides, bobbins,dancer wheels andmagnetic brakes.

Wire Drawing Machine Parts

Drawing dies, annealingwheels, capstan rings,guide pulleys andlubrication parts.

General Cable Machine Accessories

Encoders, sensors, tensioncontrollers, belts, bearings,VFD, PLC and pneumatic parts.