MESIN KABEL
Produk & Produksi
Mulailah dengan kabel yang ingin Anda buat.
Peralatan untuk pembuatan kabel optik
Peralatan untuk kabel twisted-pair
Mesin untuk kawat dan kabel berinsulasi
Suku cadang pengganti untuk mesin HONGKAI.
Jelajahi komponen berdasarkan lini produksi
Periksa foto, nameplate, dan nomor bagian
Kirim detail mesin, foto, dan jumlah
Jelajahi struktur dan masukan kabel.
Jelajahi jenis kabel serat optik
Bahan untuk produksi kabel optik
Merencanakan pabrik lengkap?
Hubungkan produk, lini produksi, dan kebutuhan material Anda.
COMPLETE FACTORY SOLUTIONS
Lini kabel lengkap, material, tata letak, dan dukungan startup.
Pembuatan kabel, perakitan MPO, dan pengujian optik akhir.
Kabel dasar, perakitan konektor, pemolesan, dan pelepasan.
Pemilihan peralatan dan perencanaan proses untuk kabel jaringan.
Buat keputusan yang terinformasi sebelum Anda berinvestasi.
Memahami masukan investasi
Tinjau studi proses
Bandingkan pilin tiga dan pilin ganda
Produk Anda adalah titik awalnya.
Rencanakan peralatan, material, dan pabrik di sekitarnya.
Ekstrusi Φ90 mm · Pay-off inti hingga take-up kabel jadi
USD 118,900 per set
Konfigurasi yang ditawarkan: HK-90 PLC+IPC Kontrol Lantai Produksi Pelapisan Kabel Optik Luar Ruangan. Pengiriman dari pabrik; pembeli mengatur dan membayar transportasi. Peralatan akhir dan perkakas mengikuti jadwal konfigurasi yang telah disepakati.
Apply the specified outer sheath around your prepared optical cable core. Configure material feeding, aramid yarn stranding or metal-tape protection as required, extrusion, cooling and take-up as one coordinated production stage.
Coordinate melt delivery, tooling, cooling and traction around the cable design.
Scope boundary: this page covers the sheathing stage. Upstream coloring, loose-tube extrusion and SZ core stranding are separate processes. Reinforcement and armoring modules are selected for the approved cable construction.
Build the process around the cable layers. Optional protection modules are selected before the extrusion and downstream handling requirements are finalized.
Start with the prepared core or loose tube. Match the core, wire and protection-material pay-offs to the incoming package.
Apply the selected water blocking and ripcord. ADSS routes add aramid yarn stranding before the outer sheath; armored routes use the specified metal-tape preparation and forming modules.
Feed the approved compound to the Φ90 mm extruder and crosshead. Coordinate melt delivery, cable centering, temperature and line speed.
Cool and dry the sheath, monitor diameter, apply the specified marking and tests, then coordinate caterpillar traction with finished-cable take-up.
Rotate the HK-90 line, select a device for a closer look, and compare its exterior with the original equipment photograph.
Preparing the interactive line…
The interactive view could not finish loading. Retry the 3D view, or use the equipment references on this page.
Illustrative exterior study. Final equipment, dimensions and layout follow the approved project configuration.
The same extrusion stage can sit within different process routes. Compare the incoming core, reinforcement and tape requirements before defining the equipment package.
Select a number or equipment card to see its equipment area, image and process role. Dashed regions identify process interfaces whose final position must be confirmed. The reference includes optional preparation and testing modules; the final equipment list follows your cable construction.
13 Bahasa Indonesia: Φ90 mm sheath extruderEquipment area in the reference arrangement
Equipment shown is for reference. Final construction and quantity follow your approved equipment list.
Plasticizes the approved sheath compound and supplies the adjustable crosshead. The reference uses a Φ90 mm screw with a 25:1 L/D ratio.
Compound grade, screw and crosshead, tooling, temperature profile, output and required jacket dimensions.
Selected equipment 13: Φ90 mm sheath extruder
Referensi batas: the panorama illustrates equipment order, not the final machine count, footprint or construction. The approved layout and equipment list define machine quantities, dimensions and the supplied arrangement.
Gunakan referensi di bawah ini untuk memulai tinjauan teknis. Konfirmasi konstruksi kabel lengkap, tingkat mutu material, dan kondisi uji coba sebelum menyetujui kinerja produksi.
| Review area | Reference / requirement | Kondisi untuk dikonfirmasi |
|---|---|---|
| Extruder reference | Φ90 mm screw · 25:1 L/D · 75 kW main drive. | Konfigurasi peralatan referensi; sekrup, crosshead, dan perkakas harus sesuai dengan kompon dan kabel. |
| Referensi penggulungan Aramid | 24 heads · independent tension · adjustable pitch · S or Z lay. | Selected for the cable construction. Confirm yarn grade, quantity, tension and stranding pitch together with extrusion speed. The reference 120 rpm rotation is not a cable line speed. |
| Sheath materials | PE / PVC for the reference extruder configuration. | Confirm the compound grade and process settings. Other compounds require a separate suitability review. |
| Kecepatan produksi | Reference: up to 80 m/min for PE cable below Φ10 mm. | Reference value; confirm the complete construction, jacket thickness, cooling, reel changes and quality targets. |
| Extrusion output | Reference: up to 250 kg/h PE, with the crosshead open. | An extruder-output reference is not guaranteed finished-cable throughput. Verify it with the agreed tooling and compound. |
| Cable & tooling range | Specify incoming core, finished diameter and jacket thickness. | Review every module. A metal-tape forming tool may have a narrower range than the extruder or capstan. |
| Reels, tension & utilities | Agree supply/output drums, winding tension, layout and utility loads. | Use one approved schedule for the chosen configuration; do not infer these values from the HK-90 name. |
| Controls & acceptance | PLC / IPC coordination, recipes, alarms and agreed inspection records. | Define instruments, interfaces, safety functions, trial duration and acceptance criteria. |
Review output together with the sheath cross-section, compound, tooling and cooling capacity. Reel capacity, line footprint, tension settings and utility loads are finalized for the selected configuration.
Compare the complete cable route, then define the sheathing equipment and construction-specific preparation modules.
Review the loose-tube input, parallel strength members, metal-tape protection and outer-sheath requirements.
Solusi kabel terbuka
Coordinate aramid yarn stranding with outer-sheath extrusion; confirm whether the incoming cable is a prepared core or an inner-sheathed cable.
Solusi kabel terbuka
Review the published construction, armoring, messenger positioning and figure-8 crosshead tooling together.
Solusi kabel terbukaConstruction matters: armored, all-dielectric and figure-8 cables require different preparation, reinforcement and tooling. One illustrated arrangement does not establish compatibility with every cable.
Untuk ekstrusi tabung, tinjau Lini Produksi Tabung Longgar. Untuk inti berpilin, tinjau Lini Produksi Penggulungan SZ.
The HONGKAI HK-90 video shows a sheathing reference for an ADSS cable route. Use it to discuss equipment and operating sequence, then agree the trial for your construction.
Gunakan inti yang telah disetujui, senyawa selubung, bahan pelindung, dan drum keluaran.
Observe extrusion, cooling, diameter monitoring, traction and take-up during starts, steady running and stops.
Check finished diameter, sheath thickness and appearance, marking, winding and the agreed optical and jacket tests.
The written proposal should connect equipment selection, integration and start-up responsibilities. Confirm the scope with HONGKAI for your project.
Start with your drawing, product requirements or existing equipment. Technical details can be confirmed during the first review.
Cable drawing and finished dimensions
Incoming core or loose-tube details
Sheath compound and jacket thickness
Reinforcement, tape and ripcord requirements
Input and output drum sizes / weights
Target output and operating plan
Marking, testing and acceptance criteria
Factory layout and retained equipment
Utilities, installation and project timing
Review the cable construction, equipment boundary and information needed for a proposal.
Mesin ini menerapkan selubung luar yang ditentukan pada inti kabel optik yang telah disiapkan atau pada tabung dan paket pelindung spesifik konstruksi, kemudian mendinginkan, memeriksa, dan mengumpulkan kabel tersebut. Pewarnaan serat hulu, ekstrusi tabung longgar, dan penganyaman SZ merupakan tahapan terpisah kecuali termasuk dalam lingkup proyek.
Famili kabel ini dapat melibatkan tahap pelapisan HK-90, namun tidak menggunakan paket peralatan yang identik. Penanganan inti, penguatan, perisai, posisi messenger, perkakas crosshead, dan pengujian hilir harus ditinjau untuk setiap gambar kabel.
Tidak. Pita logam pay-off, penyambungan, akumulasi, pengkorugasi, dan pembentukan longitudinal dipilih untuk konstruksi berpelindung atau berselubung komposit yang ditentukan. Rute all-dielectric memiliki persyaratan penguatan yang berbeda.
The reference ratings are up to 80 m/min for PE cable below 10 mm and an extrusion-output reference of up to 250 kg/h PE with the crosshead open. These values describe stated reference conditions. Actual accepted cable output must be agreed for the cable, compound, tooling, cooling and operating plan.
Referensi ekstruder yang disediakan menjelaskan PE dan PVC. Konfirmasi tingkat (grade) yang tepat serta pengaturan sekrup, perkakas, pengeringan, dan suhu yang diperlukan. Jangan mengasumsikan bahwa LSZH atau senyawa lainnya telah tercakup tanpa tinjauan teknis terpisah.
Referensi peralatan mencakup akumulator pita logam, yang menyimpan pita untuk rangkaian penyambungannya. Akumulator kabel jadi menjalankan tugas yang berbeda dan memerlukan konfigurasi, tegangan, panjang penyimpanan, serta tinjauan pergantian gulungan sendiri.
Penerapan pengujian bergantung pada konstruksi kabel dan adanya jalur balik listrik yang sesuai. Kabel dielektrik penuh tidak boleh secara otomatis diberikan susunan uji percikan yang sama dengan kabel yang mengandung logam. Konfirmasikan metode pengujian dan kriteria penerimaan untuk produk aktual.
Kirim gambar kabel, inti masuk, senyawa selubung, material pelindung, ukuran drum yang dibutuhkan, dan target produksi. Tambahkan tata letak pabrik dan mesin yang ada jika tersedia. Detail teknis dapat dilengkapi selama tinjauan pertama.
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