Cable release
Manufacture and release the patch-cord base cable.
- HK-30 buffering and HK-50 simplex / duplex jacketing
- Struktur kabel, dimensi, dan identifikasi serat telah diverifikasi
- Catatan rilis optik dan mekanis yang disepakati
01FIBER OPTIC PATCH CORD FACTORY SOLUTION
Buat kabelnya.Selesaikan koneksi tersebut.
Dari serat optik hingga kabel patch optik yang telah diuji.
Solusi pabrik lengkap dengan peralatan, material, tata letak, dan pengetahuan teknis untuk manufaktur kabel dan perakitan konektor presisi.
Rencanakan rute lengkap dari
serat optik ke kabel patch yang telah diuji.
Untuk pabrik baru, produsen kabel yang sudah ada, dan bisnis perakitan yang siap berkembang.
Rencanakan Pabrik SayaJelajahi seluruh proses
Illustrative reference.
Final scope follows the
approved product.
02INTERACTIVE PROCESS EXPLORER
From cable to connector. Explore each stage.
See what to make, which areas are required, and how each step fits into a complete patch-cord factory.
Cable manufacturing (HK-30 / HK-50 reference)
SC / LC connector assembly
STAGE 04 / 07
The right length. Carefully prepared ends.
Cut the released cable, preload the required parts and prepare each end without damaging the optical fiber.
Stage 04 / 07
Boots and sleeves must be preloaded before later assembly prevents access. Exact order is connector-specific.
Rute lengkap. Setiap operasi telah diperhitungkan.
28 operations and control points across seven stages. Open a stage for its full scope.
Before production: approve the launch assembly, cable drawing, fiber category and count, connector families at both ends, polish, finished length, duplex mapping and acceptance plan. The signed work instruction controls the exact sequence.
- 01.01Menyetujui bahan serat dan bufferDiperlukan
Periksa identitas masukan, kompatibilitas lapisan dan senyawa, kondisi optik awal, serta penyimpanan.
- 01.02Run the complete HK-30 lineDiperlukan
Payoff → persiapan yang dikonfigurasi → ekstrusi buffer → pendinginan → kontrol dimensi → capstan dan penggulung. Identifikasi setiap reel.
- 02.01Match the approved cable constructionDiperlukan
Atur input buffer ketat, panduan, crosshead, dan perkakas untuk penggambaran simplex atau duplex yang sebenarnya.
- 02.02Terapkan sistem aramid yang ditentukanDiperlukan
Verifikasi paket benang, jalur, dan tegangan sesuai dengan konstruksi yang telah disetujui.
- 02.03Run the complete HK-50 jacket lineDiperlukan
Persiapan material → ekstrusi jaket → pendinginan → kontrol diameter → traksi, akumulasi, dan penggulungan. Kaitkan semua lot material.
- 03.01Periksa dimensi, penampilan, dan optikDiperlukan
Verifikasi struktur kabel aktual, dimensi, permukaan, dan hasil optik yang disepakati.
- 03.02Complete the specified cable laboratory planAs specified
Pengujian mekanis dan lingkungan mengikuti perjanjian produk dan rencana pengambilan sampel. Pengujian tersebut terpisah dari inspeksi konektor.
- 03.03Lepaskan kabel masuk dan pesanan produksiDiperlukan
Konfirmasi ujung konektor, finishing, panjang jadi, kuantitas, label, dan pengujian. Kaitkan gulungan atau lot kabel yang dibeli ke perintah kerja.
- 04.01Cut to the controlled lengthDiperlukan
Include the approved strip/assembly allowance and retain actual sample measurements.
- 04.02Preload boots and connector hardwareDiperlukan
Put required boots, sleeves and other captive parts onto the cable before later steps prevent access. Follow the connector-specific order.
- 04.03Strip the outer jacket and prepare aramidDiperlukan
Control exposed length and preserve reinforcement and buffered fiber.
- 04.04Strip the tight bufferDiperlukan
Expose the specified fiber length with a compatible tool and inspect for residue, scratches or breakage.
- 04.05Clean and handle the prepared fiberDiperlukan
Use the approved cleaning method, protect the bare fiber and retain piece identity.
- 05.01Prepare the approved adhesive batchRecipe-dependent
Control material identity, preparation, usable life and air removal according to its supplier instruction.
- 05.02Dispense adhesive into the connector systemDiperlukan
Use the specified needle, dose and verification method; link the batch to the assembly.
- 05.03Insert the fiber and seat connector partsDiperlukan
Guide the single fiber into its round ferrule. Assemble hardware in the approved order and confirm seating.
- 05.04Crimp the matched hardwareConnector-specific
Use the specified dies and retain the approved aramid/boot arrangement. Exact position in the route depends on the connector.
- 05.05Cure, cool and identify the assemblyDiperlukan
Gunakan dudukan yang kompatibel dan siklus waktu-suhu yang memenuhi syarat; simpan catatan beban, siklus, dan operator.
- 06.01Scribe and remove protruding fiberDiperlukan
After the approved cure and cooling sequence, use the specified scribing tool without chipping the ferrule. A hand-tool operation is not an extra powered machine.
- 06.02Select the connector and finish-matched holderDiperlukan
Verify the SC / LC fixture and the qualified UPC / APC process. Include FC / ST only after variant review.
- 06.03Jalankan urutan pemolesan yang memenuhi syaratDiperlukan
Control films, pads, load, time and cleaning between stages. Retain consumable and fixture records.
- 06.04Clean before inspectionDiperlukan
Use compatible cleaning supplies and keep the finished surface protected from recontamination.
- 07.01Inspect each end faceDiperlukan
Gunakan adaptor yang benar dan kriteria yang disepakati. Bersihkan dan periksa ulang kontaminasi; arahkan kerusakan ke disposisi terkendali.
- 07.02Measure geometry when specifiedAs specified
Sepakati atribut konektor, instrumen, batas, serta rencana sampling atau inspeksi penuh secara terpisah.
- 07.03Measure insertion loss and return lossDiperlukan
Konfirmasi kategori serat, panjang gelombang, kabel referensi, adaptor, metode, arah, dan batas sebelum pengujian. Kaitkan hasil mentah ke kabel patch.
- 07.04Verify duplex mapping where applicableWhen applicable
Periksa identifikasi ujung dan hubungan serat A/B yang dipesan. Rakitan serat tunggal tidak memerlukan pengujian peta saluran MPO.
- 07.05Check the finished length and assemblyDiperlukan
Inspect housing, boot, retention and appearance against the control plan. A visual fault locator is supplementary, not an IL / RL replacement.
- 07.06Release, cap, label and packDiperlukan
Fit clean protective caps, keep the agreed bend condition, label the assembly and retain its source, component and test records.
Pengerjaan ulang mengikuti loop tersendiri yang telah disetujui
Segregate failed assemblies. Clean and re-inspect contamination; repolish or reassemble only within the approved connector limits. Repeat the affected inspection and optical checks, retaining both original and repeat results. Do not pass a damaged fiber by changing the test limit.
Mencocokkan proses referensi HONGKAI lengkap. Langkah kondisional bukan merupakan bagian dari pasokan otomatis.Panduan proses lengkap
03COMPLETE FACTORY FLOW
Dua gerbang rilis. Satu produk yang dapat dilacak.
Area manufaktur dan perakitan terpisah.
Titik rilis yang jelas. Catatan produksi terhubung.
Assembly release
Selesaikan, uji, dan lepaskan rakitan patch-cord jadi.
- End-face inspection; geometry when specified
- Insertion loss, return loss and duplex mapping checks
- Identifikasi akhir, ujung yang dilindungi, dan pengemasan
Apa yang menghubungkan kedua gerbang rilis tersebut?
Satu identitas rakitan. Keep the link from input fiber reel to finished cable reel, cut length, component lots, connector ends, cure and polishing recipe, inspection images and optical results.
Simpan catatan yang gagal dan dikerjakan ulang. Kelulusan optik tidak menggantikan bukti penerimaan kabel dasar tersebut.
04PROJECT REQUIREMENT SNAPSHOT
Mulai dengan produk
you want to sell.
The first decision is your launch assembly. It defines the cable construction, connector workcells and evidence needed for release.
Buat ringkasan proyek Anda- Kabel
- Single-mode or multimode; simplex or duplex; buffer, aramid and jacket
- Connector
- SC / LC at each end; compatible UPC or APC components, boots and fixtures
- Release
- End-face criteria, duplex mapping, test wavelengths, methods and agreed limits
- Pabrik
- Product mix, target output, shifts, site dimensions and existing equipment
This route covers conventional SC / LC epoxy-and-polish assemblies. FC / ST are project-specific fixture variants; MPO needs its own production route.
05EQUIPMENT BY PRODUCTION STAGE
Every stage has its own equipment.
Complete cable lines, specialist assembly tools and separate release instruments.
HONGKAI line
HK-30 tight-buffer line
Controlled fiber payoff, buffer extrusion, cooling, dimensional measurement, capstan and take-up form one complete production line.
HONGKAI line
HK-50 patch-cord cable line
A separate complete line applies aramid reinforcement and the outer jacket to the approved tight-buffered input. Match the simplex or duplex tooling to the cable drawing.
Equipment names open a production-line page or the matching equipment process guide. Select an image for scope and acceptance notes. The illustrated stations require product-matched tooling and accessories. Equipment renders are configuration references, not a customer-delivery record.
06RAW MATERIALS & INITIAL BOM SUPPORT
The machines are only part of the factory.
Plan the cable inputs, connector components and process consumables together, so the first production run has a complete material path.
Start with the materials inside the cable.
Define the fiber, reinforcement and compounds before choosing the final cable-making configuration.
Jelajahi bahan kabel
Serat optik
Category, coating compatibility, incoming condition and reel identity.
Buffer & jacket compounds
Separate material grades, drying, processing and storage instructions.
Benang aramid
Construction, linear density, reel package and controlled application.
Referensi material ilustratif. Komponen, mutu, dan bahan habis pakai yang tepat mengikuti produk dan proses yang telah disetujui.
What we plan together
Add BOM supportCable drawing, initial material BOM, supplier matching and trial-run material quantities.
07FACTORY LAYOUT & UTILITIES
One factory.
Dua lingkungan kerja yang berbeda.
Hubungkan alur material. Pisahkan pekerjaan pembuatan kabel berat dari perakitan konektor presisi.
Manufacturing area
Gulungan masuk. Kabel yang dilepas keluar.
- Bahan masuk & penyimpanan gulungan
- Tight buffering
- Aramid reinforcement & jacket extrusion
- Cable laboratory & released-reel buffer
Rencanakan panjang mesin, akses layanan, rute gulungan, pengangkatan, dan lorong aman di sekitar peralatan yang telah dikonfirmasi.
Precision assembly area
Controlled work. Traceable results.
- Cutting, preloading, stripping & fiber preparation
- Adhesive, ferrule insertion, crimping & cure
- Polishing & cleaning
- Inspeksi, pengujian & kemasan terlindungi
Define cleanliness, handling, ESD where applicable and storage conditions from the selected process. No generic cleanroom class is assumed.
Electrical supply
Voltage, frequency, connected loads and protection.
Water & cooling
Pendinginan jalur, kualitas air, dan sirkulasi ulang.
Air & extraction
Udara tekan, ventilasi, dan ekstraksi khusus proses.
Data & traceability
Stasiun kerja, label, catatan, dan penyimpanan berkas hasil.
Tata letak akhir mengikuti dimensi bangunan Anda, mesin yang dipilih, dan tinjauan keselamatan. Zona alur kerja ini bukan gambar konstruksi.
08PHASED FACTORY CONFIGURATION
Mulai dengan ruang lingkup
your business needs.
A complete factory can be planned in phases. Keep one approved launch product and a clear acceptance boundary at each step.
Complete integrated factory
Connect fiber, cable and finished patch cord.
Plan HK-30 tight buffering, HK-50 cable manufacture and the complete conventional connector-assembly route together.
- Both complete cable-making lines
- Separate cable laboratory and connector release
- Materials, layout, process ownership and training
Start from purchased optical fiber. Confirm all interfaces and acceptance responsibilities before quotation.
Rencanakan Pabrik Saya09PROJECT SCOPE & RESPONSIBILITY
A complete scope.
Tanggung jawab yang dinamai secara jelas.
HONGKAI engineers the cable-making route and coordinates specialist patch-cord assembly, inspection and test equipment. The signed scope defines who supplies, proves and supports each part.
Project blockTanggung jawab untuk mengonfirmasiYour written deliverable
Cable-making linesLingkup pembuatan kabel HONGKAIConfiguration, tooling, drawings, cable FAT and training
Patch-cord workcells & testPeralatan spesialis yang diintegrasikan ke dalam proyekNamed sources, fixtures, adapters, recipes and test scope
Materials & laboratoryDisediakan, dikoordinasikan, atau disediakan pembeli berdasarkan kesepakatanBOM awal, daftar instrumen, dan metode pelepasan
Site & handoverLead party and specialist participation assigned by equipment groupUtilitas, instalasi, pelatihan, suku cadang, dan jalur eskalasi
10EXECUTION, FAT & HANDOVER
From a product drawing to a working factory.
Milestones are agreed after scope review. Each step has a decision and a deliverable, not a generic lead-time promise.
- 01
Define
Launch product, connector specification, target output and acceptance plan.
- 02
Engineer
Lini yang disesuaikan, sel kerja, BOM, tata letak, dan matriks tanggung jawab.
- 03
Prove
Run the purchased route at FAT and retain the linked evidence.
- 04
Install
Periksa kesiapan lokasi, lakukan instalasi, dan komisioning lingkup yang telah ditentukan.
- 05
Handover
Train operators, repeat the agreed checks and close open items.
Accept the product.
Not just a running machine.
Follow one identified launch assembly from the source cable reel to its final optical results. Include cable-stage and back-end acceptance in the same project plan.
Baca panduan proses lengkapSigned launch product
Cable drawing, connector system, connector specification and test limits.
Raw release evidence
Cable results, cure record, end-face images, geometry when specified and optical test files.
Operator handover
Instruksi kerja yang dapat diulang, kontrol resep, pembersihan, pengaturan pengujian, dan perbaikan yang diizinkan.
Project-specific proof
Request an agreed sample run and evidence package for the scope you are purchasing.
Images on this page are presentation references. They are not a claim that a specific customer factory has been delivered.
11KNOWLEDGE & DECISION SUPPORT
Make the next decision with the right information.
12FREQUENTLY ASKED QUESTIONS
Before you plan
your patch-cord factory.
Answers to the questions that change a project’s scope.
Apakah ini pabrik lengkap atau hanya lini produksi kabel?
Rute lengkap mencakup buffering ketat, pembuatan kabel simplex/duplex, pelepasan kabel, perakitan konektor, pemolesan, inspeksi, dan pengujian optik. Lingkup proyek yang ditandatangani menetapkan bagian mana yang disediakan dan bagian mana yang disediakan oleh pembeli.
Bisakah kita mulai dengan membeli kabel dasar jadi?
Ya. Kabel yang dibeli dan memenuhi syarat dapat digunakan untuk rute perakitan pertama. HK-50 dapat ditambahkan saat Anda membeli serat ber-buffer ketat, dan HK-30 dapat membawa proses buffering ke dalam rumah. Setiap fase tetap memerlukan catatan persetujuan input dan pelepasannya sendiri.
Keluarga konektor mana yang dicakup oleh halaman ini?
SC dan LC adalah ruang lingkup utama konvensional berbasis epoksi dan poles. FC dan ST dapat ditinjau sebagai varian perlengkapan dan perkakas. Sistem konektor, konstruksi kabel, dan finishing harus disetujui untuk setiap produk peluncuran.
Apakah MPO termasuk dalam paket peralatan yang sama?
Rakitan MPO multi-serat memerlukan ferrule yang dicocokkan secara terpisah, serta cakupan persiapan, pemolesan, inspeksi, pemetaan, dan pengujian. Gunakan solusi pabrik MPO terpisah untuk proyek tersebut.
Dapatkah satu perlengkapan pemolesan membuat produk UPC dan APC sekaligus?
Jangan menganggapnya begitu saja. Sesuaikan konektor, geometri ferrule, fixture, film, dan resep dengan hasil akhir yang ditentukan. Nama mesin saja tidak membuktikan dukungan untuk setiap jenis konektor atau polesan.
Apa saja yang harus disertakan dalam stasiun uji optik?
Tentukan kategori serat, panjang gelombang, metode referensi, arah pengujian, adaptor, kabel referensi, batas penerimaan, dan kepemilikan kalibrasi. Simpan hasil terhadap identitas rakitan. Periksa pemetaan dupleks bila berlaku.
Apakah HONGKAI memproduksi setiap stasiun back-end?
HONGKAI supplies its defined cable-making scope and integrates specialist back-end equipment. The proposal separates HONGKAI-manufactured, specialist-integrated and buyer-supplied items, including training and after-sales responsibility.
Informasi apa yang diperlukan untuk merencanakan pabrik?
Start with launch connector pairs, simplex or duplex construction, fiber category, UPC / APC finish, length range and output targets. Add factory country, shifts, available floor space, utilities and existing equipment. Undecided fields can be reviewed during engineering.
13YOUR PATCH CORD FACTORY PROJECT
Beritahu kami apa
you want to make.
Build a project brief around your patch-cord product, production target and site. Leave undecided specifications open for engineering review.
- Cable-making and conventional connector route
- Matched materials, fixtures and test requirements
- Factory layout, FAT, installation and training
Review your brief before sending it to HONGKAI. Nothing is sent automatically.
Berguna untuk diskusi berikutnya
Your cable drawing, connector specification and factory floor plan. You can share these during the technical follow-up.
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