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Complete cable lines, materials, layout and startup support.
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Your product is the starting point.
Plan the equipment, materials and factory around it.
Loose-tube cable cores · Pay-off to finished core take-up
Bring loose tubes and the specified central member together in a controlled SZ-stranded core. Match tube handling, reversal, binding and water blocking to the cable drawing, then coordinate traction and take-up for the next production stage.
Review the stranding head together with tube tension, line speed and binding.
Scope boundary: this line forms the cable core. Loose-tube extrusion, final armoring, aramid reinforcement and jacket extrusion are separate stages unless specifically included in the written scope.
Define the material entering and leaving the line before choosing machine quantities or a reference model.
Confirm tube dimensions, identification, supply reels, the central member and any fillers before laying out the pay-off area.
Review the SZ lay, reversal sequence and binding requirements against the approved cable-core drawing.
Filling compound, binding yarn and water-blocking tape depend on the construction. They are not interchangeable default packages.
Agree core geometry, reel build, identification and checks before the core proceeds to its specified sheathing or protection stage.
Start with the supply boundary and product mix. Model labels do not replace a review of tube handling, stranding, binding, traction and take-up.
Select a marker or equipment card to highlight the corresponding area and open its image here. The complete line remains visible; the detail view preserves the original image proportions.
05 · SZ oscillatorHighlighted location in the reference process train
Equipment reference from the supplied project document; final arrangement may differ.
Alternates the stranding direction to form the prescribed SZ lay around the central member. Coordinate reversal with incoming tube tension, traction and the downstream binding system.
Tube paths, required pitch, reversal sequence, oscillator movement, line speed and core quality checks.
Selected equipment 05: SZ oscillator
Reference boundary: the panorama illustrates equipment order, not the final machine count, footprint or construction. Images from the project document show equipment families; the approved layout and equipment list define the supplied arrangement.
Use a stated cable, material package and test method when reviewing the line. Component limits and net production output are not the same number.
| Review area | What to specify | Why it changes the line |
|---|---|---|
| Tube and package range | Tube diameter, tube quantity, supply reels, filler elements and central-member package. | Determine the pay-off arrangement and material path. |
| Core geometry | Core diameter, lay, reversal points, binding pitch and geometry after take-up. | Define the finished core and its downstream fit. |
| Water-blocking system | Compound, dry materials, tape / yarn format, application positions and cleaning. | Match the material package to the cable design. |
| Speed and synchronization | Required stable speed for a stated cable, start/stop behavior and changeover loss. | Review the complete line, not one motor or binder maximum. |
| Reels and handling | Input/output reel dimensions and weight, clamping, lifting and traverse. | Specify loading space and the operating sequence. |
| Controls and acceptance | Recipes, tension signals, alarms, safety interfaces, inspection methods and trial conditions. | Make responsibilities and acceptance measurable. |
The supplied reference uses 12 loose-tube pay-offs. Final tube range, lay, binding speed, line speed, output drum and installed power belong in the agreed technical schedule—not an assumption based on the model name.
These published constructions use a stranded loose-tube core. Review the whole solution to understand the stages before and after this line.
SZ-stranded loose tubes form the core before the specified aramid reinforcement and sheathing route.
Open cable solutionReview the compact core geometry and tube handling required before the final PE sheath.
Open cable solutionThe published stranded construction passes through core formation before armoring, messenger positioning and figure-8 sheathing.
Open cable solutionConstruction matters: a central-tube cable does not automatically require this standalone SZ line. The linked Figure-8 page describes its particular stranded construction, not every cable sold under a similar name.
Need to produce the loose-tube input first? Review the Loose Tube Production Line.
The HONGKAI HK-800/12 video supports a discussion of equipment and operating sequence. It is not a capacity guarantee or an acceptance record for a new project.
Use agreed tubes, central member, binding materials and reels.
Observe pay-off tension, SZ reversal, binding, traction and start/stop sequence.
Confirm core geometry, lay, winding and the required optical or other checks against the written test method.
The written proposal should connect equipment selection, integration and start-up responsibilities. Confirm the scope with HONGKAI for your project.
Start with your drawing, product requirements or existing equipment. Technical details can be confirmed during the first review.
Cable and cable-core drawings
Tube count, sizes and supply reels
Central member and filler details
Binding and water-blocking materials
Pitch and reversal requirements
Output reel and handling requirements
Target output and operating plan
Factory layout and retained equipment
Quality checks and acceptance conditions
Review the cable construction, equipment boundary and information needed for a proposal.
It forms a stranded cable core from qualified loose tubes and the specified central member, with the binding and water-blocking package required by the construction. Final reinforcement, armoring and sheathing are separate stages unless the written scope combines them.
The linked ADSS, Micro Cable and GYXTC8S reference constructions include SZ core stranding. Suitability depends on their actual tube count, core geometry, materials and process requirements. A matching cable name alone is not a compatibility confirmation.
HK-800/12 is the supplied project reference used to explain the equipment. A proposal must still define the active tube count, input and output packages, oscillator, binding system, controls and required operating envelope. Other configurations require engineering confirmation.
No. The panorama illustrates equipment order and the module list explains its functions. The supplied reference proposal lists 12 tube pay-offs, while the panorama is simplified. Use the approved equipment list and layout to establish quantities.
No. Filling compound, binding yarn, tape and other protection materials are selected from the cable construction and applicable project requirements. Their application positions and equipment must be confirmed together.
Use the same cable drawing, materials, pitch, reel package, trial duration and inspection method. Maximum component speeds, stable complete-line speed and net output after changeovers are different measures.
The retained equipment must be reviewed first, including its mechanical condition, control signals, line direction, safety interfaces and available capacity. The proposal then identifies the replacement scope and acceptance boundary.
Send the available cable drawing, tube and reel information, core construction, production target and factory context. Add the binding and water-blocking requirements if known. Missing details can remain open for the engineering review.
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