PRODUCTION ROUTE PREVIEW HK-90 final-stage sheathing line
Final-stage panorama · Complete equipment train shown without cropping FOUR-STAGE ROUTE BELOW Review each process and its equipment 01 Selected production line
Micro Cable Production Line
What does this production route produce? This reference solution follows a four-stage route for compact Micro Cable used in microduct and dense-access projects. HK-235 prepares the colored fibers, HK-50 forms the jelly-filled PBT loose tubes, HK-800/12 strands the specified tubes around the central member, and HK-90 integrates the confirmed water-blocking package before extruding the PE sheath. Final construction follows the approved cable drawing.
- Production route
- HK-235 → HK-50 → HK-800/12 SZ → HK-90 Micro Cable
- Control approach
- Coordinated controls reviewed for each production stage
- Main processes
- Fiber preparation · jelly-filled PBT loose-tube extrusion · SZ stranding · water-blocking integration · PE sheathing
- Suitable cable range
- Compact stranded loose-tube Micro Cable · microduct and dense-access applications · final design confirmed per project
Final-stage panorama · Complete equipment train shown without cropping FOUR-STAGE ROUTE BELOW Review each process and its equipment 02 Micro Cable anatomy
Read the compact stranded loose-tube cable from the inside out.
Open the exploded view, select a visible component, and see which of the four production stages prepares, forms or integrates it into the finished Micro Cable.
01 Assembled reference Structure-to-process route
Four stages form the reference Micro Cable.
Select a layer above to highlight the stage that prepares, forms or integrates it.
ⓘ Reference boundary: this exploded render explains the visible component relationship, not a final manufacturing drawing. Confirm fiber count, tube count, filling system, central-member material and diameter, water-blocking package, jacket material and all dimensions against the approved cable drawing.
03 Reference configuration
Review the production configuration for the selected cable layer.
The cable-layer choice from Section 02 is carried here. Review its mapped production stage, then inspect the complete four-stage Micro Cable reference route.
Carried from cable structure No cable layer selected Start from the cable structure above, or review the full reference route below.
Choose a cable layer Reference production-line image Complete equipment view
Selected stage image Optical fiber coloring and rewinding
HK-235
Optical fiber coloring and rewinding
Apply the approved identification colors, cure the coating and rewind each fiber under controlled tension before loose-tube extrusion.
- Input
- Natural optical fibers + approved color sequence
- Output
- Identified and rewound colored fibers
- Route position
- Stage 01 · Fiber identification and preparation
Reference production stage
Color, cure and rewind each fiber
Create identifiable, tension-controlled fiber packages for the HK-50 loose-tube stage.
Color order, coating quality and winding tension
Control identification sequence, coating uniformity, curing, line speed, tension and reel build.
Fiber type, color plan and reel package
Confirm fiber specification, count, color sequence, supply reel and required finished package.
Reference route only: final equipment scope follows the approved cable drawing.
Machine quantity, performance, auxiliary systems and final arrangement are configured from the approved Micro Cable drawing, production target and plant conditions.
06 Reference & verification
Review the available Micro Cable production references and what still needs confirmation.
These images illustrate the HK-235, HK-50, HK-800/12 SZ and HK-90 stages mapped to the current Micro Cable route. They are reference visuals, not a final equipment list, factory layout, performance commitment or acceptance record.
Section 05 context carried forward HK-235 fiber coloring → HK-50 PBT loose-tube extrusion → HK-800/12 SZ cable-core stranding and water-blocking integration → HK-90 final PE outer sheathing
0 topics carried No planning topics selected yet. Return to Section 05 to add review priorities.
Reference available
HK-235 fiber coloring and rewinding reference
Reference equipment for coloring and rewinding optical fibers before loose-tube extrusion. Final fiber count, color sequence, number of units, payoff interfaces and operating requirements remain project-specific.
These production-stage images illustrate the current four-stage Micro Cable planning route only. Final equipment quantity, sequence, dimensions, supply, performance and acceptance are defined only by the mutually approved technical agreement.
Micro Cable customer feedback
Customer perspectives on the four-stage Micro Cable production route.
The feedback focuses on compact stranded loose-tube construction, SZ cable-core control, water-blocking integration and final PE sheathing. HK-235 → HK-50 → HK-800/12 SZ → HK-90
For the Micro Cable Production Line, the four-stage route made the project easier to review. We could follow fiber coloring, PBT loose-tube extrusion, SZ cable-core formation and final PE sheathing as one connected process.
Sumon Reza Factory Manager · Southeast Asia
The HK-800/12 SZ stage made tube count, fillers, central-member alignment, SZ pitch, binders and water-blocking materials easier to review before the cable core entered final PE sheathing.
Tariq Abdullah Operations Manager · Jakarta, Indonesia
The planning boundary kept fiber and tube counts, central-member material, jacket dimensions, tooling, reel sizes, utilities and acceptance conditions visible throughout the final Micro Cable configuration review.
John Kibet CEO · Tanzania
Names, roles and photos follow existing HONGKAI customer records. The Micro Cable-specific wording summarizes technical project-review priorities and is not presented as a verified product-specific quotation.
08 Investment enquiry
Plan your Micro Cable production project.
Share the approved cable drawing, fiber and loose-tube counts, color plan, tube and filler arrangement, loose-tube geometry, central-member specification, PBT and filling-compound grades, binder and water-blocking construction, PE grade, finished dimensions, output and reel plan, and factory conditions. HONGKAI will review the four-stage route, equipment interfaces and open technical items before preparing a project-specific proposal.
Current page context Compact stranded loose-tube Micro Cable · HK-235 → HK-50 → HK-800/12 SZ → HK-90 This context accompanies the enquiry as a reference. It does not confirm the final production route or equipment configuration. Planning inputs remain open · No supporting stage carried forward
What HONGKAI will review
- Target product plan
- Micro Cable constructions, fiber and tube counts, dimensions and material requirements
- Process route
- HK-235, HK-50, HK-800/12 SZ and HK-90 inputs, outputs and interfaces
- Capacity target
- Product mix, expected output and target line speed
- Factory conditions
- Available space, utilities, existing equipment and testing needs
- Project stage
- Planning, budgeting, factory preparation or production expansion
- Review status
- Preliminary assessment · Technical confirmation required
What to prepare · 6 items
- Approved Micro Cable drawing, reference sample or target requirements
- Fiber count, color plan, loose-tube and filler arrangement
- Central member, PBT, filling compound, binder, water-blocking and PE requirements
- Target product mix, output, reel formats and expected operating conditions
- Existing equipment, material flow and available factory layout
- Utilities, inspection, acceptance needs and planned project timeline
No complete specification yet? Share your target products and current assumptions. Unknown values can be described as open engineering inputs.
The information submitted here supports a preliminary technical review. Final equipment configuration, performance, price, delivery schedule and supply scope are confirmed only in an approved proposal or agreement.
Investment project brief
Fiber Optic Cable Production Project Brief
Tell us your planned cable products, target capacity and current investment stage. Partial information is welcome, and you may upload a cable drawing when available.