CABLE MACHINERY
제품 및 생산
제작하려는 케이블부터 시작하세요.
HONGKAI 기계 장비의 교체 부품.
공장을 완전히 계획하고 계십니까?
제품, 생산 라인 및 자재 요구사항을 연결하세요.
통합 공장 솔루션
완전한 케이블 라인, 자재, 레이아웃 및 시운전 지원.
케이블 제조, MPO 조립 및 최종 광학 테스트.
베이스 케이블, 커넥터 어셈블리, 폴리싱 및 출하.
네트워크 케이블용 장비 선정 및 공정 계획.
투자하기 전에 신중한 결정을 내리세요.
투자 입력 요소를 이해하세요
공정 연구를 검토하세요
트리플 트위스트와 더블 트위스트를 비교하세요
귀하의 제품이 출발점입니다.
해당 장비와 자재, 그리고 이를 중심으로 공장을 계획하세요.
귀하께서 생산 계획 중인 케이블을 중심으로 맞춤화됩니다.
Configure the HK-45 for your selected mix of tight-buffered fiber, simplex / duplex soft cable, mini cable and FTTH drop cable. HONGKAI defines the equipment combination and product-specific setups from your cable drawings, materials and production requirements.
3D reference visualizations of selected equipment. The approved configuration defines the final machines and installation layout.
Configure for the actual cable: product changeovers require the appropriate material path, screws, crossheads, guides and operating recipes. Agree the setup and acceptance conditions for each product.
Start with the cable drawing. It determines which incoming materials and equipment are active, how the product passes through the line and what must change between batches.
Feed fiber, buffered elements, aramid and strength members as required. Preheat or oscillate only where the approved route calls for it.
Dry and feed the selected material, align the incoming elements and use the tooling appropriate to the product profile.
Coordinate warm-water cooling, the fixed trough, chiller, drying, diameter measurement and the specified marking interface.
Choose the traction path, accumulator settings and take-up package. Define the reel-change sequence and finished-product tests.
The HK-45 platform can be configured for the following buffered-fiber and optical-cable products. Select the families your factory needs; we define the supplied line and changeover arrangements around that mix.
Adds a close-fitting buffer layer around one primary-coated optical fiber. The result is a buffered fiber element for subsequent indoor-cable production.
Combines prepared tight-buffered fiber with aramid reinforcement and an outer jacket. Simplex and duplex cable profiles use the corresponding guides and extrusion tooling.
Collects multiple optical fibers into the specified compact cable construction. Fiber arrangement, reinforcement, jacket dimensions and any SZ oscillation follow the approved drawing.
Positions optical fiber and strength members in a profiled jacket for the FTTH drop-cable route. A messenger is included only when the selected cable drawing requires it.
Starting material: supplied, primary-coated optical fiber or prepared buffered elements. This line adds buffer or jacket layers; glass-fiber drawing from preforms is a separate upstream process.
HK-45 is a custom-configured production line. The four product families are reference applications; your technical proposal defines the products, equipment and operating conditions included in your project.
Choose a tab to review the material path, relevant equipment and information needed for your configuration.
100–350 m/min is the reference production range for tight-buffered fiber only. The material, finished diameter and optical-quality tests define the agreed running speed.
Select a unit to see its job, reference specifications and project requirements. The equipment schedule covers the complete reference platform; the active path depends on the chosen product.
3D reference visualization. Final supplied arrangement follows the approved configuration.
Feeds the required optical fibers under individually controlled tension. The active positions follow the cable construction.
Fiber count, reel dimensions, supply condition and tension settings.
Selected unit 01: 12-head fiber pay-off
These values describe the supplied reference proposal. Product-specific speed, extrusion output, tooling and output reels are confirmed in the technical agreement.
| Product routes | Tight-buffered fiber; simplex / duplex soft cable; 6–12 core mini cable; FTTH drop cable |
|---|---|
| Tight-buffer reference diameters | 0.6 mm / 0.9 mm |
| Input fiber reference | 0.25 mm primary-coated optical fiber |
| Optical-fiber pay-off positions | 12 installed positions; active count follows the product |
| Fiber pay-off tension | 0.3–1.5 N ±0.05 N |
| Pay-off reel classes | 25 km / 50 km; confirm physical reel dimensions |
| Compound families | PVC, LSZH and TPEE; grade and screw compatibility require review |
| Tight-buffer production speed | 100–350 m/min reference range |
| Structural maximum speed | 400 m/min; not a production guarantee for every cable |
| Other cable production speeds | Confirmed for the approved construction, compound and tooling |
| Preheater setting range | 50–200°C reference |
|---|---|
| Take-up tension | 0.5–3 N reference |
| Line controls | Siemens S7 PLC + ADVANTECH IPC; 17-inch display reference |
| Approximate line length | 30 m; final layout includes access and handling requirements |
| Approximate installed power | 95 kW; confirm the final electrical-load schedule |
| Approximate equipment weight | 6.5 t |
| Electrical supply | AC 380 V, 50 Hz, three-phase, five-wire reference configuration |
| Compressed air | 0.5–0.6 MPa |
| 기계 중심 높이 | 1,000 mm from floor |
| Production direction | 구매자와 정의함 |
The tight-buffer production range applies to that route. Specify a target for each soft-cable, mini-cable and FTTH product, together with its material, tooling, winding and quality checks.
Choose equipment from your product mix, changeover needs and the processes already available in your factory.
Compare the dedicated tight-buffer route when it is the only product you need to manufacture.
Explore the routeReview the finished FTTH cable construction and the associated production requirements.
Explore the routePrepare and identify optical-fiber reels before the selected downstream buffering or cabling route.
Explore the routeThe recorded HK-45 sheathing configuration shows the connected factory process. It illustrates that setup; the four product routes on this page each require their own technical review.
Confirm all incoming fiber, yarn, reinforcement and reel packages before testing the selected route.
Check tooling, guide paths, recipes, tension and reel handling when moving between the agreed products.
Agree profile, diameter, optical, winding and relevant mechanical tests for each trial product.
Connect product requirements, equipment selection, changeovers and start-up responsibilities in one written technical proposal.
Start with your cable drawings and the intended product mix. Share the information already available; remaining technical details can be confirmed during review.
Product drawings for each intended cable
Fiber count, input dimensions and reel packages
Buffer / jacket compound grades and colors
Aramid, strength-member and messenger requirements
Required output and speed by product
Finished reel dimensions, mass and changeover method
Factory layout, utilities and line direction
Retained equipment and control interfaces
Optical, dimensional and mechanical acceptance tests
Review product coverage, changeovers, speed ratings and the scope of the HK-45 reference equipment.
HK-45 can be configured for 0.6 / 0.9 mm tight-buffered fiber, simplex / duplex soft cable, 6–12 core mini cable and FTTH drop cable. It processes supplied primary-coated optical fiber or prepared buffered elements, adding the specified buffer or cable jacket. It does not draw glass fiber from preforms. The products included in your line are defined in the agreed technical proposal.
HK-45 is a HONGKAI custom-configured production line. We define the supplied equipment, material paths, screws, crossheads, cooling, tension control, reel handling and layout around your cable drawings and required product mix. The four families shown are reference applications; your technical proposal defines which products are included, their operating conditions and the required changeovers. One unchanged setup does not cover every construction.
No. That is the reference production range for tight-buffered fiber. Soft-cable, mini-cable and FTTH speeds are determined from the approved construction, compound, tooling and required output quality. The 400 m/min structural maximum is a different rating.
HK-30 is a dedicated tight-buffered-fiber reference. The HK-45 proposal adds incoming-material, reinforcement, positioning and downstream equipment for multiple small optical-cable routes. Compare the required product mix, changeover work and actual equipment scope.
The reference equipment schedule lists 19 items. They are not all necessarily active in every route. The written configuration identifies the supplied items, active material path, retained machines and buyer-supplied equipment.
The HK-45 reference unit is a 10-position aramid-yarn pay-off with individually adjustable tension. It should not be confused with the aramid stranding equipment used in an ADSS sheathing route.
Dual-shaft take-up, tension feedback and servo traversing do not by themselves establish fully automatic reel transfer. Confirm operator tasks, accumulator use, cutting, transfer and restart behavior in the agreed sequence.
Provide the drawings for each product, fiber and reinforcement packages, compound grades, target output, reel requirements, factory layout and utilities. Also identify existing equipment and the dimensional, optical and mechanical tests required for acceptance.
English English 
Русский
हिन्दी
한국어
বাংলা
Bahasa Indonesia
Tiếng Việt
മലയാളം
Português do Brasil
العربية
فارسی
