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01 선택된 생산 라인

강선 코팅 생산 라인

기준 설계 속도 Up to 600 m/min* 엔지니어링 확인 필요

이 생산 라인은 무엇을 준비합니까? 장거리 연속 생산 중 꼬임 관련 취급 위험을 줄이기 위해 완제품 치수를 제어하여 선택된 FTTH 케이블 구조용 강선에 압출 코팅을 적용합니다.

코팅 공정 살펴보기 참조 구성 보기
Reference model
HK-TFGS-30
주요 공정
예열 및 압출 코팅
Application boundary
선택된 FTTH 케이블 구조용 코팅 강선; 치수 및 폴리머는 프로젝트에서 정의함
Published price
USD 45,000
최종 장비 범위 및 상업적 조건은 공식 견적서에서 확정됩니다.
기준 설계 속도
Up to 600 m/min*
*The 600 m/min figure is from the 2026 reference configuration. It is not a commitment for every operating condition. Actual speed depends on steel-wire diameter, coating material, finished outside diameter, cooling capacity and reel handling, and requires engineering confirmation in the approved technical proposal.
02 Material and process map

Map the wire, coating and finished function before fixing the line scope.

The line coordinates pay-off, straightening, tension control and take-up with preheating, extrusion coating, cooling and measurement. This is intended to reduce wire rotation and twist-transfer risk during long-length processing and help maintain cable and fiber geometry in the following FTTH manufacturing route. Results depend on the approved project design and operating window.

Coated-wire structure workbench Steel-wire strand + project-defined polymer coating + coated steel wire
3D visualization of a coated seven-wire galvanized steel strand shown in cross-section and perspective 01 Coated-wire 3D structure
3D structure view · switch views without leaving this section User-approved 3D visualizations explain the material relationship. Final wire, coating and dimensions remain project-defined.
입력에서 출력까지의 경로

Six process steps form the reference coating route.

위에서 재료 역할을 선택하여 해당 기능 영역을 강조 표시하세요. 이 영역은 재료를 공급받거나 성형하거나 안정화합니다.

01Raw steel wire확인된 릴을 적재하고 라인에 입력물을 공급하십시오.
02Straightening & tensionStabilize wire path, alignment and entry tension.
03Preheating확인된 코팅 시스템에 맞게 와이어를 처리하십시오.
04Extrusion coating프로젝트에서 정의한 중합체를 강선 주위에 도포하십시오.
05Cooling & measurement완성된 피복선의 치수를 안정화하고 모니터링합니다.
06Haul-off & take-upControl downstream pull and collect the finished coated wire.
ⓘ 참조 경계: raw-wire diameter and grade, coating material, finished outside diameter, concentricity target, cooling duty, reel format and the downstream FTTH cable drawing require engineering confirmation. The workbench does not define a universal coated-wire construction.
03 참조 구성

Review five coordinated functional zones for HK-TFGS-30.

The material choice from Section 02 is carried here. Review its mapped functional zone, then inspect the complete reference route without treating project-dependent dimensions or auxiliary scope as a fixed standard.

재질 맵에서 가져옴 선택된 재료 역할 없음 Start from the material workbench above, or review all five reference zones below.
Choose a material role
Functional-zone media Approved 3D render
HONGKAI motor-driven reel unit mapped to raw-wire pay-off, 3D equipment render
Reference 3D render mapped to the pay-off role; reel format, loading and operating direction remain subject to the written proposal.
Selected functional zone Raw-wire pay-off
참조 경로 시작

HK-TFGS-30 · Pay-off

Raw-wire pay-off

Present the confirmed steel-wire reel to the line with a controlled, stable entry path for continuous processing.

입력
Confirmed raw steel wire + supply reel
출력
Stable wire feed to straightening and tension control
경로 위치
Zone 01 · Wire entry
Reference functional zone
공정 역할

Feed the raw wire continuously

Present the approved reel to the downstream wire-conditioning path without defining a universal reel size.

주요 생산 컨트롤

Reel handling, alignment and entry tension

Coordinate reel support, pay-off behavior and wire entry with the confirmed material and production window.

제안 전 확인

Wire grade, diameter and supply reel

Confirm raw-wire specification, reel dimensions, package mass and required changeover method.

2026 catalog reference

초기 프로젝트 계획을 위한 참조 파라미터입니다.

이 값들은 공개된 카탈로그 구성 사양을 설명합니다. 최종 제안서, 유틸리티 스케줄, 레이아웃 또는 FAT(공장 가동 시험) 합의를 대체하지 않습니다.

Line structure speed
Up to 600 m/min*
참고 설계 값이며, 생산 속도를 보장하지 않음
기준선 길이
≤ 32 m*
최종 설치 면적, 접근성 및 설치 배치는 프로젝트에서 정의함
Catalog power source
AC 380 V ±10% · 50 Hz*
Three-phase five-wire reference; site interface requires confirmation
Complete-line power
Approx. 40 kW*
카탈로그 참조 등급이며, 작동 에너지 보증이 아님
Catalog application reference: the publication identifies 0.4 mm and 1.0 mm steel-wire coating for FTTH drop-cable production. These are two published reference points, not a universal 0.4–1.0 mm range. Final raw-wire and coated dimensions require written engineering confirmation.
기준선 구성요소

Separate published features from project-defined functions.

This is a planning register, not a fixed bill of materials. Exact machine forms, quantities, sizes, brands and included auxiliaries follow the approved technical proposal.

  1. 01 활성 원선 공급

    Feeds the confirmed supply reel into the line; reel format, loading and changeover method remain project-defined.

    Catalog reference
  2. 02 Straightening and entry-path control

    Maintains the planned wire path before coating; the straightening method and adjustment range require confirmation.

    Project-defined function
  3. 03 정밀한 장력 제어

    Supports stable material entry; the sensor, dancer or other control form and tension window are proposal items.

    Catalog reference
  4. 04 Wire preheating

    Conditions the approved wire before extrusion; heating method, setpoint and residence time are confirmed by project.

    Project-defined function
  5. 05 Precision small extruder

    Applies the buyer-approved coating compound; screw, output, drive and heating-zone details are configuration-specific.

    Catalog reference
  6. 06 Fine-adjustment crosshead

    Supports coating-centering adjustment; tooling, die set and finished dimensions require the approved product basis.

    Catalog reference
  7. 07 Cooling path

    Stabilizes the coated member before measurement; cooling method, water conditions and effective length are project-defined.

    Project-defined function
  8. 08 Dimensional monitoring and history

    Supports coated-dimension review and historical diameter-curve inquiry; instrument, accuracy and feedback method are confirmed later.

    Catalog reference
  9. 09 Haul-off and pull-control zone

    Coordinates the downstream pull with coating, cooling and winding; traction form and operating window are project-defined.

    Project-defined function
  10. 10 Single-bobbin automatic take-up

    Winds the coated output; reel dimensions, package mass, traverse and changeover requirements require confirmation.

    Catalog reference
Control and quality chain

Review the controls as one coordinated route.

The catalog describes several reference capabilities. Final brands, control logic, data points, measurement methods and integration scope remain part of the written project configuration.

  1. 01
    Stable material entry

    Active pay-off and precise tension control establish the inlet condition.

  2. 02
    Controlled temperature

    The 2026 catalog references Japan RKC temperature control; final make and quantity follow the proposal.

  3. 03
    Coating geometry

    The precision extruder and fine-adjust crosshead support OD and concentricity control against agreed criteria.

  4. 04
    Diameter trace

    The catalog describes finished-diameter monitoring with historical production-curve inquiry.

  5. 05
    Coordinated winding

    인가된 릴 패키지와 함께 풀 컨트롤 및 싱글 보빈 자동 권취 방식을 검토한다.

  6. 06
    생산 데이터 인터페이스

    산업용 컴퓨터 제어, 온라인 추적 및 MES/ERP 연결은 카탈로그 참조 기능이며, 자동으로 포함되는 항목은 아닙니다.

Reference configuration / engineering confirmation required.

Machine sizing, tooling, auxiliary systems, performance and final arrangement follow the approved steel-wire specification, polymer, finished dimensions, production target, reel package and plant conditions.

프로젝트 범위 검토 Discuss HK-TFGS-30
03B 검증된 공정 영상

See the verified 0.4–0.6 mm 1-to-2 project line

This public HONGKAI video records a steel-wire coating route from dual wire input and extrusion through cooling, online diameter monitoring, haul-off and dual take-up. Its operating details belong to the recorded project configuration shown in the footage.

프로젝트 범위 계속 구성으로 돌아가기
HONGKAI public process evidence · HK-TFGS-30 Publicly verified video
Evidence boundary: this factory-recorded video verifies the visible 0.4–0.6 mm, 1-to-2 project route and its project-specific maximum 500 m/min statement. It does not prove the final scope, speed or acceptance result of a different buyer configuration; the approved technical proposal remains controlling.
04 프로젝트 책임

Define the steel wire coating project boundary before the route is finalized.

The five-zone route above is a reference configuration, not a contractual supply scope. Buyer, HONGKAI and joint responsibilities become final only in the approved technical proposal or agreement.

범위 상태 공학 검토 필요

Nothing below is treated as included, excluded, buyer-supplied or HONGKAI-supplied until it is confirmed in writing. A twist-risk target is a project objective, not an absolute twist-free guarantee.

책임 매트릭스 세 가지 책임 그룹 모두 검토

그룹을 열면 세부 정보만 표시되며, 범위가 확인되는 것은 아닙니다.

구매자 준비 구매자 책임 공학 검토를 위한 프로젝트, 제품 및 사이트 정보 4 항목

생산 라인 및 참조 장비 구성 확정 전에 HONGKAI을 검토해야 합니다.

  • 원강선 사양, 직경, 허용차, 표면 상태 및 대표 샘플 확인 예정
  • Polymer coating compound, exact grade, color, material data and preparation requirements 확인 예정
  • Target coated OD, tolerance, coating thickness, concentricity and surface requirements 확인 예정
  • Intended FTTH structure, observed long-length twist issue, affected cable or fiber parameter and current inspection method 확인 예정
서면 제안서에 정의됨 HONGKAI 책임 권장 구성 및 견적 공급 범위 4 항목

HONGKAI은 사용 가능한 프로젝트 입력을 검토한 후 권장 구성 및 견적 공급 범위를 정의합니다.

  • Recommended matched coating route and reference equipment configuration 확인 예정
  • Quoted equipment list, supply boundary and buyer-interface schedule 확인 예정
  • Engineering basis for tooling, preheating, line tension, cooling, measurement and take-up 확인 예정
  • 서면 제안서에 명시된 문서화, 시운전, 교육 및 애프터세일스 범위 확인 예정
함께 확인됨 공동 확인 기술 인터페이스, 수락 및 프로젝트 조정 6 items

기술 인터페이스, 수락 및 프로젝트 조정은 양측 프로젝트 팀의 서면 확인이 필요합니다.

  • Approved raw-wire samples, coating-compound grade, material data and downstream FTTH application basis 확인 예정
  • Stable-run basis, trial reel package, target operating window, sample locations and inspection instruments 확인 예정
  • Coated OD, tolerance, coating thickness, concentricity, surface quality and agreed measurement method 확인 예정
  • Twist-risk objective, affected cable or fiber parameter, observation method and written pass criteria 확인 예정
  • Utilities, cooling, grounding, compressed air if required, layout access and automation or data interfaces 확인 예정
  • FAT record, approved deviations, delivery, installation, commissioning, training, handover documents and final sign-off 확인 예정

05 계획 입력

Prepare the inputs that define the HK-TFGS-30 coating project.

첫 번째 공학 검토 시 논의할 계획 주제를 선택하세요. 선택은 검토 주제를 표시할 뿐, 기술적 값, 장비 수량, 재료 등급, 성능 목표 또는 공급 범위를 승인하는 것이 아닙니다.

검토할 생산 라인 계획 주제를 선택하세요
06 참조 및 검증

Separate published reference media from evidence still required for the project.

The three verified public assets support only the published line appearance, reference layout and coated-wire application. They do not prove twist reduction, operating speed, stage configuration or project acceptance.

섹션 05 컨텍스트 이어짐 Raw-wire pay-off → straightening, tension control and preheating → extrusion coating → cooling and measurement → haul-off and take-up

아직 계획 주제가 선택되지 않았습니다. 검토 우선순위를 추가하려면 섹션 05로 돌아가세요.

Stage 01 image status
Stage image pending
Equipment image pending

Raw-wire pay-off equipment

No verified stage-specific image is currently available. The buyer's raw-wire diameter, condition, reel package and pay-off behavior remain project inputs.

Public media is presented with a narrow evidence boundary. It does not verify twist reduction, speed, stage-level equipment, supplied scope or acceptance. Final requirements and results belong in the mutually approved technical agreement.

HONGKAI HK-TFGS-30 complete steel wire coating line, public reference image
Published full-line image

HK-TFGS-30 complete-line public reference

1 of 3 verified media
06B브라질 FTTH 평가

Why Brazilian FTTH Producers Evaluate the HK-TFGS-30

These are real HONGKAI customer and project photographs from the public website archive. For Brazilian FTTH producers, the useful question is how the selected FTTH structure, coated-wire target and complete process route are confirmed before the project scope is fixed.

HONGKAI team with a Brazil customer group in a published project archive photograph
Brazil customer team · archive
FTTH application input 01 / 03

Prepare coated steel wire for selected FTTH structures

HK-TFGS-30 is evaluated when a selected FTTH structure needs steel wire prepared with a project-defined coating before downstream cable production. Raw wire, coating material and finished dimensions remain project inputs.

Photo recordThe HONGKAI media-library title identifies this as a Brazil team record. It does not identify the exact supplied equipment or verify product performance.
HONGKAI representatives with a customer during a published Brazil installation visit
Brazil installation visit · archive
Coordinated route 02 / 03

Evaluate one connected process route

Assess pay-off, straightening, preheating, extrusion coating, cooling, measurement, haul-off and take-up as one coordinated route. Final equipment selection follows the approved wire, polymer, coated dimensions, cooling duty and reel conditions.

Photo recordThis photograph is attached to HONGKAI's public Brazil installation record. The archive does not identify it as an HK-TFGS-30 delivery.
HONGKAI representatives with a São Paulo customer project group in a photograph published on the HONGKAI website
상파울루 프로젝트 그룹 · 공개 기록
Engineering speed check 03 / 03

Match speed to the approved project window

Up to 600 m/min is HONGKAI's 2026 reference design speed, not an unconditional production guarantee. Actual operating speed requires engineering confirmation against wire diameter, coating material, coated dimensions, cooling capacity and reel handling.

Photo recordHONGKAI publishes this image on its homepage as a São Paulo customer record. It does not establish that the pictured project used the HK-TFGS-30 or prove performance.
07 Buyer FAQ

Confirm the coated-wire target before requesting a line proposal.

These answers define the inputs HONGKAI needs to review the HK-TFGS-30 reference configuration for a buyer's steel-wire coating project.

이 생산 라인은 무엇에 코팅합니까?

The line applies a project-specified polymer coating to approved raw steel wire, then cools, measures, hauls off and rewinds the coated member. It does not coat a completed FTTH cable. Raw wire construction, coating compound, target coated OD and tolerance remain buyer inputs for engineering confirmation.

FTTH 케이블 성형 전에 강선에 코팅을 하는 이유는 무엇입니까?

For the intended FTTH application, coating is reviewed together with straightening, line tension and winding so the coated member can be prepared for long continuous downstream processing. This coordinated preparation is intended to reduce the risk of wire rotation or twist transfer and help the downstream process maintain the specified cable and fiber geometry. It does not mean twisting can never occur. The actual result depends on the approved wire, coating, reel, downstream FTTH structure and acceptance method.

페이지는 왜 600 m/min까지 표시되어 있습니까?

Up to 600 m/min is the HONGKAI 2026 catalog reference design and line-structure speed, not an unconditional production-speed guarantee. The approved operating speed requires engineering confirmation against raw wire diameter, coating material, coated OD and tolerance, cooling, reel package, stable-run basis and written acceptance conditions.

하나의 직경 범위나 구성을 모든 프로젝트에 적용할 수 있습니까?

No. HONGKAI references include different diameter and configuration variants, so a range named in one catalog or indexed file must not be treated as universal capability. The proposal should be based on the buyer's raw wire, target coated OD, tolerance, compound, reel package and downstream FTTH construction.

어떤 와이어, 컴파운드 및 다운스트림 입력이 필요한가요?

Provide the raw wire diameter and construction, incoming condition, coating compound and grade, target coated OD and tolerance, intended FTTH cable structure, input and output reel details, and any observed long-length rotation or twist-transfer issue. Also identify the cable or fiber geometry parameter affected downstream.

참조 이미지나 동영상이 꼬임 방지 결과를 입증합니까?

No. Images and video can illustrate a line, coated-wire sample or process sequence. They cannot prove reduced rotation or twist transfer, stable operating speed, dimensional conformity, the final machine configuration or acceptance performance for a buyer's material and downstream FTTH structure.

어떤 레이아웃, 유틸리티 및 기존 장비 세부사항을 검토해야 합니까?

Share the usable line length and width, access and material flow, voltage and frequency, cooling-water conditions, compressed-air availability where applicable, and the interfaces of any retained equipment. The catalog layout and power values are references only. Final footprints, utilities and supply boundaries require written engineering confirmation.

FAT 및 승인은 어떻게 정의되어야 하는가?

Agree the buyer-supplied wire and compound, test reel package, coated-OD and tolerance method, stable-run length and speed basis, sampling points, inspection instruments, and downstream FTTH verification method. If the project addresses a long-length rotation or twist-transfer issue, record the observed condition and the affected cable or fiber parameter so the acceptance method tests the intended risk-reduction objective without implying an absolute result.

Final materials, equipment, performance, acceptance criteria and supply scope are defined in the signed technical and commercial agreement.

08 투자 문의

Define the coated-wire target and downstream FTTH condition.

Share the raw wire diameter and construction, coating compound and grade, target coated OD and tolerance, downstream FTTH structure, any observed long-length rotation or twist-transfer issue, the affected cable or fiber parameter, input and output reel package, and the proposed acceptance method. HONGKAI will review the open engineering items before preparing a project-specific proposal.

현재 페이지 컨텍스트 HK-TFGS-30 steel wire coating reference configuration Browser context accompanies the enquiry for routing only. It does not approve the material, configuration, operating result or supplied scope. Planning inputs remain open · No supporting process stage carried forward

HONGKAI이 검토하는 내용

Raw wire
Diameter, construction, incoming condition and buyer-supplied sample basis
Coating target
Compound and grade, coated OD, tolerance and inspection method
FTTH interface
Downstream cable structure and the cable or fiber parameter to help maintain
Issue record
Observed long-length rotation or twist transfer and operating conditions
Reel package
Input and output reel dimensions, loading condition and handling needs
수락 기준
Stable-run method, sampling, instruments and downstream verification
준비할 사항 · 6 항목
  • Raw wire diameter, construction, incoming condition and available sample
  • Coating compound, grade, target coated OD, tolerance and measurement method
  • Downstream FTTH structure and intended role of the coated member
  • Observed long-length rotation or twist issue and affected cable or fiber parameter
  • Input and output reel package, handling needs and planned stable-run length
  • Factory conditions, inspection instruments, FAT and acceptance method

No complete specification yet? Share the known material and downstream conditions. Unknown values can remain open for engineering review.

여기서 제출된 정보는 초기 기술 검토를 지원합니다. 최종 장비 구성, 성능, 가격, 납기 일정 및 공급 범위는 승인된 제안서 또는 계약서에서만 확인됩니다.

Steel wire coating project brief

Provide raw wire diameter, coated OD and tolerance, coating material and reels.

Provide the raw wire diameter, target coated OD and tolerance, coating material and grade, and input and output reels. Add the downstream FTTH structure, observed long-length issue and acceptance method when available.

연락 내용

케이블 및 응용 분야

프로젝트 범위

파일을 드래그 앤 드롭하거나, 업로드할 파일 선택
가능한 경우 케이블 도면, 제품 샘플 이미지 또는 기술 사양을 업로드하세요.
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