HONGKAI 3D line visualization · Complete equipment train shown without cropping
REFERENCE CONFIGURATION BELOW
Review five coordinated functional zones
강선 코팅 생산 라인
HK-TFGS-30 3D line visualization · Complete equipment train remains visible
What does this production line prepare? Extrusion-coat steel wire for selected FTTH cable structures, with controlled finished dimensions intended to reduce twist-related handling risk during long continuous production.
- Reference model
- HK-TFGS-30
- 주요 공정
- Preheating and extrusion coating
- Application boundary
- Coated steel wire for selected FTTH cable structures; dimensions and polymer are project-defined
- Published price
- USD 45,000 Final equipment scope and commercial terms are confirmed in the formal quotation.
- 기준 설계 속도
- Up to 600 m/min* *The 600 m/min figure is from the 2026 reference configuration. It is not a commitment for every operating condition. Actual speed depends on steel-wire diameter, coating material, finished outside diameter, cooling capacity and reel handling, and requires engineering confirmation in the approved technical proposal.
HONGKAI 3D line visualization · Complete equipment train shown without cropping
REFERENCE CONFIGURATION BELOW
Review five coordinated functional zones
Map the wire, coating and finished function before fixing the line scope.
The line coordinates pay-off, straightening, tension control and take-up with preheating, extrusion coating, cooling and measurement. This is intended to reduce wire rotation and twist-transfer risk during long-length processing and help maintain cable and fiber geometry in the following FTTH manufacturing route. Results depend on the approved project design and operating window.
Six process steps form the reference coating route.
위에서 재료 역할을 선택하여 해당 기능 영역을 강조 표시하세요. 이 영역은 재료를 공급받거나 성형하거나 안정화합니다.
Review five coordinated functional zones for HK-TFGS-30.
The material choice from Section 02 is carried here. Review its mapped functional zone, then inspect the complete reference route without treating project-dependent dimensions or auxiliary scope as a fixed standard.
HK-TFGS-30 · Pay-off
Raw-wire pay-off
Present the confirmed steel-wire reel to the line with a controlled, stable entry path for continuous processing.
- 입력
- Confirmed raw steel wire + supply reel
- 출력
- Stable wire feed to straightening and tension control
- 경로 위치
- Zone 01 · Wire entry
Feed the raw wire continuously
Present the approved reel to the downstream wire-conditioning path without defining a universal reel size.
Reel handling, alignment and entry tension
Coordinate reel support, pay-off behavior and wire entry with the confirmed material and production window.
Wire grade, diameter and supply reel
Confirm raw-wire specification, reel dimensions, package mass and required changeover method.
Reference parameters for early project planning.
These values describe the published catalog configuration. They do not replace the final proposal, utility schedule, layout or FAT agreement.
- Line structure speed
- Up to 600 m/min* Reference design value, not guaranteed production speed
- 기준선 길이
- ≤ 32 m* Final footprint, access and installation layout are project-defined
- Catalog power source
- AC 380 V ±10% · 50 Hz* Three-phase five-wire reference; site interface requires confirmation
- Complete-line power
- Approx. 40 kW* Catalog reference rating, not an operating-energy guarantee
Separate published features from project-defined functions.
This is a planning register, not a fixed bill of materials. Exact machine forms, quantities, sizes, brands and included auxiliaries follow the approved technical proposal.
-
01
Active raw-wire pay-off
Feeds the confirmed supply reel into the line; reel format, loading and changeover method remain project-defined.
Catalog reference -
02
Straightening and entry-path control
Maintains the planned wire path before coating; the straightening method and adjustment range require confirmation.
Project-defined function -
03
Precise tension control
Supports stable material entry; the sensor, dancer or other control form and tension window are proposal items.
Catalog reference -
04
Wire preheating
Conditions the approved wire before extrusion; heating method, setpoint and residence time are confirmed by project.
Project-defined function -
05
Precision small extruder
Applies the buyer-approved coating compound; screw, output, drive and heating-zone details are configuration-specific.
Catalog reference -
06
Fine-adjustment crosshead
Supports coating-centering adjustment; tooling, die set and finished dimensions require the approved product basis.
Catalog reference -
07
Cooling path
Stabilizes the coated member before measurement; cooling method, water conditions and effective length are project-defined.
Project-defined function -
08
Dimensional monitoring and history
Supports coated-dimension review and historical diameter-curve inquiry; instrument, accuracy and feedback method are confirmed later.
Catalog reference -
09
Haul-off and pull-control zone
Coordinates the downstream pull with coating, cooling and winding; traction form and operating window are project-defined.
Project-defined function -
10
Single-bobbin automatic take-up
Winds the coated output; reel dimensions, package mass, traverse and changeover requirements require confirmation.
Catalog reference
Review the controls as one coordinated route.
The catalog describes several reference capabilities. Final brands, control logic, data points, measurement methods and integration scope remain part of the written project configuration.
-
01
Stable material entry
Active pay-off and precise tension control establish the inlet condition.
-
02
Controlled temperature
The 2026 catalog references Japan RKC temperature control; final make and quantity follow the proposal.
-
03
Coating geometry
The precision extruder and fine-adjust crosshead support OD and concentricity control against agreed criteria.
-
04
Diameter trace
The catalog describes finished-diameter monitoring with historical production-curve inquiry.
-
05
Coordinated winding
Pull control and single-bobbin automatic take-up are reviewed with the approved reel package.
-
06
Production data interface
산업용 컴퓨터 제어, 온라인 추적 및 MES/ERP 연결은 카탈로그 참조 기능이며, 자동으로 포함되는 항목은 아닙니다.
Machine sizing, tooling, auxiliary systems, performance and final arrangement follow the approved steel-wire specification, polymer, finished dimensions, production target, reel package and plant conditions.
See the verified 0.4–0.6 mm 1-to-2 project line
This public HONGKAI video records a steel-wire coating route from dual wire input and extrusion through cooling, online diameter monitoring, haul-off and dual take-up. Its operating details belong to the recorded project configuration shown in the footage.
Define the steel wire coating project boundary before the route is finalized.
The five-zone route above is a reference configuration, not a contractual supply scope. Buyer, HONGKAI and joint responsibilities become final only in the approved technical proposal or agreement.
Nothing below is treated as included, excluded, buyer-supplied or HONGKAI-supplied until it is confirmed in writing. A twist-risk target is a project objective, not an absolute twist-free guarantee.
그룹을 열면 세부 정보만 표시되며, 범위가 확인되는 것은 아닙니다.
01 구매자 준비 구매자 책임 공학 검토를 위한 프로젝트, 제품 및 사이트 정보 4 항목
생산 라인 및 참조 장비 구성 확정 전에 HONGKAI을 검토해야 합니다.
- Raw steel wire specification, diameter, tolerance, surface condition and representative samples 확인 예정
- Polymer coating compound, exact grade, color, material data and preparation requirements 확인 예정
- Target coated OD, tolerance, coating thickness, concentricity and surface requirements 확인 예정
- Intended FTTH structure, observed long-length twist issue, affected cable or fiber parameter and current inspection method 확인 예정
02 서면 제안서에 정의됨 HONGKAI 책임 권장 구성 및 견적 공급 범위 4 항목
HONGKAI은 사용 가능한 프로젝트 입력을 검토한 후 권장 구성 및 견적 공급 범위를 정의합니다.
- Recommended matched coating route and reference equipment configuration 확인 예정
- Quoted equipment list, supply boundary and buyer-interface schedule 확인 예정
- Engineering basis for tooling, preheating, line tension, cooling, measurement and take-up 확인 예정
- Documentation, commissioning, training and after-sales scope stated in the written proposal 확인 예정
03 함께 확인됨 공동 확인 기술 인터페이스, 수락 및 프로젝트 조정 6 items
기술 인터페이스, 수락 및 프로젝트 조정은 양측 프로젝트 팀의 서면 확인이 필요합니다.
- Approved raw-wire samples, coating-compound grade, material data and downstream FTTH application basis 확인 예정
- Stable-run basis, trial reel package, target operating window, sample locations and inspection instruments 확인 예정
- Coated OD, tolerance, coating thickness, concentricity, surface quality and agreed measurement method 확인 예정
- Twist-risk objective, affected cable or fiber parameter, observation method and written pass criteria 확인 예정
- Utilities, cooling, grounding, compressed air if required, layout access and automation or data interfaces 확인 예정
- FAT record, approved deviations, delivery, installation, commissioning, training, handover documents and final sign-off 확인 예정
Prepare the inputs that define the HK-TFGS-30 coating project.
첫 번째 공학 검토 시 논의할 계획 주제를 선택하세요. 선택은 검토 주제를 표시할 뿐, 기술적 값, 장비 수량, 재료 등급, 성능 목표 또는 공급 범위를 승인하는 것이 아닙니다.
Separate published reference media from evidence still required for the project.
The three verified public assets support only the published line appearance, reference layout and coated-wire application. They do not prove twist reduction, operating speed, stage configuration or project acceptance.
아직 계획 주제가 선택되지 않았습니다. 검토 우선순위를 추가하려면 섹션 05로 돌아가세요.
Raw-wire pay-off equipment
No verified stage-specific image is currently available. The buyer's raw-wire diameter, condition, reel package and pay-off behavior remain project inputs.
Public media is presented with a narrow evidence boundary. It does not verify twist reduction, speed, stage-level equipment, supplied scope or acceptance. Final requirements and results belong in the mutually approved technical agreement.
Why Brazilian FTTH Producers Evaluate the HK-TFGS-30
These are real HONGKAI customer and project photographs from the public website archive. For Brazilian FTTH producers, the useful question is how the selected FTTH structure, coated-wire target and complete process route are confirmed before the project scope is fixed.
Prepare coated steel wire for selected FTTH structures
HK-TFGS-30 is evaluated when a selected FTTH structure needs steel wire prepared with a project-defined coating before downstream cable production. Raw wire, coating material and finished dimensions remain project inputs.
Evaluate one connected process route
Assess pay-off, straightening, preheating, extrusion coating, cooling, measurement, haul-off and take-up as one coordinated route. Final equipment selection follows the approved wire, polymer, coated dimensions, cooling duty and reel conditions.
Match speed to the approved project window
Up to 600 m/min is HONGKAI's 2026 reference design speed, not an unconditional production guarantee. Actual operating speed requires engineering confirmation against wire diameter, coating material, coated dimensions, cooling capacity and reel handling.
Confirm the coated-wire target before requesting a line proposal.
These answers define the inputs HONGKAI needs to review the HK-TFGS-30 reference configuration for a buyer's steel-wire coating project.
이 생산 라인은 무엇에 코팅합니까?
The line applies a project-specified polymer coating to approved raw steel wire, then cools, measures, hauls off and rewinds the coated member. It does not coat a completed FTTH cable. Raw wire construction, coating compound, target coated OD and tolerance remain buyer inputs for engineering confirmation.
FTTH 케이블 성형 전에 강선에 코팅을 하는 이유는 무엇입니까?
For the intended FTTH application, coating is reviewed together with straightening, line tension and winding so the coated member can be prepared for long continuous downstream processing. This coordinated preparation is intended to reduce the risk of wire rotation or twist transfer and help the downstream process maintain the specified cable and fiber geometry. It does not mean twisting can never occur. The actual result depends on the approved wire, coating, reel, downstream FTTH structure and acceptance method.
페이지는 왜 600 m/min까지 표시되어 있습니까?
Up to 600 m/min is the HONGKAI 2026 catalog reference design and line-structure speed, not an unconditional production-speed guarantee. The approved operating speed requires engineering confirmation against raw wire diameter, coating material, coated OD and tolerance, cooling, reel package, stable-run basis and written acceptance conditions.
Can one diameter range or configuration be applied to every project?
No. HONGKAI references include different diameter and configuration variants, so a range named in one catalog or indexed file must not be treated as universal capability. The proposal should be based on the buyer's raw wire, target coated OD, tolerance, compound, reel package and downstream FTTH construction.
Which wire, compound and downstream inputs are required?
Provide the raw wire diameter and construction, incoming condition, coating compound and grade, target coated OD and tolerance, intended FTTH cable structure, input and output reel details, and any observed long-length rotation or twist-transfer issue. Also identify the cable or fiber geometry parameter affected downstream.
Do the reference images or video prove the anti-twist result?
No. Images and video can illustrate a line, coated-wire sample or process sequence. They cannot prove reduced rotation or twist transfer, stable operating speed, dimensional conformity, the final machine configuration or acceptance performance for a buyer's material and downstream FTTH structure.
What layout, utilities and existing-equipment details should be reviewed?
Share the usable line length and width, access and material flow, voltage and frequency, cooling-water conditions, compressed-air availability where applicable, and the interfaces of any retained equipment. The catalog layout and power values are references only. Final footprints, utilities and supply boundaries require written engineering confirmation.
How should FAT and acceptance be defined?
Agree the buyer-supplied wire and compound, test reel package, coated-OD and tolerance method, stable-run length and speed basis, sampling points, inspection instruments, and downstream FTTH verification method. If the project addresses a long-length rotation or twist-transfer issue, record the observed condition and the affected cable or fiber parameter so the acceptance method tests the intended risk-reduction objective without implying an absolute result.
Final materials, equipment, performance, acceptance criteria and supply scope are defined in the signed technical and commercial agreement.
Define the coated-wire target and downstream FTTH condition.
Share the raw wire diameter and construction, coating compound and grade, target coated OD and tolerance, downstream FTTH structure, any observed long-length rotation or twist-transfer issue, the affected cable or fiber parameter, input and output reel package, and the proposed acceptance method. HONGKAI will review the open engineering items before preparing a project-specific proposal.
HONGKAI이 검토하는 내용
- Raw wire
- Diameter, construction, incoming condition and buyer-supplied sample basis
- Coating target
- Compound and grade, coated OD, tolerance and inspection method
- FTTH interface
- Downstream cable structure and the cable or fiber parameter to help maintain
- Issue record
- Observed long-length rotation or twist transfer and operating conditions
- Reel package
- Input and output reel dimensions, loading condition and handling needs
- 수락 기준
- Stable-run method, sampling, instruments and downstream verification
준비할 사항 · 6 항목
- Raw wire diameter, construction, incoming condition and available sample
- Coating compound, grade, target coated OD, tolerance and measurement method
- Downstream FTTH structure and intended role of the coated member
- Observed long-length rotation or twist issue and affected cable or fiber parameter
- Input and output reel package, handling needs and planned stable-run length
- Factory conditions, inspection instruments, FAT and acceptance method
No complete specification yet? Share the known material and downstream conditions. Unknown values can remain open for engineering review.
여기서 제출된 정보는 초기 기술 검토를 지원합니다. 최종 장비 구성, 성능, 가격, 납기 일정 및 공급 범위는 승인된 제안서 또는 계약서에서만 확인됩니다.
Provide raw wire diameter, coated OD and tolerance, coating material and reels.
Provide the raw wire diameter, target coated OD and tolerance, coating material and grade, and input and output reels. Add the downstream FTTH structure, observed long-length issue and acceptance method when available.
