What does this production line prepare? Extrusion-coat steel wire for selected FTTH cable structures, with controlled finished dimensions intended to reduce twist-related handling risk during long continuous production.
HONGKAI 3D line visualization · Complete equipment train shown without cropping
REFERENCE CONFIGURATION BELOW
Review five coordinated functional zones
The line coordinates pay-off, straightening, tension control and take-up with preheating, extrusion coating, cooling and measurement. This is intended to reduce wire rotation and twist-transfer risk during long-length processing and help maintain cable and fiber geometry in the following FTTH manufacturing route. Results depend on the approved project design and operating window.
Select a material role above to highlight the functional zone that receives, forms or stabilizes it.
The material choice from Section 02 is carried here. Review its mapped functional zone, then inspect the complete reference route without treating project-dependent dimensions or auxiliary scope as a fixed standard.
Present the confirmed steel-wire reel to the line with a controlled, stable entry path for continuous processing.
Present the approved reel to the downstream wire-conditioning path without defining a universal reel size.
Coordinate reel support, pay-off behavior and wire entry with the confirmed material and production window.
Confirm raw-wire specification, reel dimensions, package mass and required changeover method.
These values describe the published catalog configuration. They do not replace the final proposal, utility schedule, layout or FAT agreement.
This is a planning register, not a fixed bill of materials. Exact machine forms, quantities, sizes, brands and included auxiliaries follow the approved technical proposal.
Feeds the confirmed supply reel into the line; reel format, loading and changeover method remain project-defined.
Catalog referenceMaintains the planned wire path before coating; the straightening method and adjustment range require confirmation.
Project-defined functionSupports stable material entry; the sensor, dancer or other control form and tension window are proposal items.
Catalog referenceConditions the approved wire before extrusion; heating method, setpoint and residence time are confirmed by project.
Project-defined functionApplies the buyer-approved coating compound; screw, output, drive and heating-zone details are configuration-specific.
Catalog referenceSupports coating-centering adjustment; tooling, die set and finished dimensions require the approved product basis.
Catalog referenceStabilizes the coated member before measurement; cooling method, water conditions and effective length are project-defined.
Project-defined functionSupports coated-dimension review and historical diameter-curve inquiry; instrument, accuracy and feedback method are confirmed later.
Catalog referenceCoordinates the downstream pull with coating, cooling and winding; traction form and operating window are project-defined.
Project-defined functionWinds the coated output; reel dimensions, package mass, traverse and changeover requirements require confirmation.
Catalog referenceThe catalog describes several reference capabilities. Final brands, control logic, data points, measurement methods and integration scope remain part of the written project configuration.
Active pay-off and precise tension control establish the inlet condition.
The 2026 catalog references Japan RKC temperature control; final make and quantity follow the proposal.
The precision extruder and fine-adjust crosshead support OD and concentricity control against agreed criteria.
The catalog describes finished-diameter monitoring with historical production-curve inquiry.
Pull control and single-bobbin automatic take-up are reviewed with the approved reel package.
Industrial-computer control, online tracking and MES/ERP connection are catalog reference capabilities, not automatic inclusions.
Machine sizing, tooling, auxiliary systems, performance and final arrangement follow the approved steel-wire specification, polymer, finished dimensions, production target, reel package and plant conditions.
The three verified public assets support only the published line appearance, reference layout and coated-wire application. They do not prove twist reduction, operating speed, stage configuration or project acceptance.
Nenhum tópico de planejamento selecionado ainda. Retorne à seção 05 para adicionar prioridades de revisão.
No verified stage-specific image is currently available. The buyer's raw-wire diameter, condition, reel package and pay-off behavior remain project inputs.
Public media is presented with a narrow evidence boundary. It does not verify twist reduction, speed, stage-level equipment, supplied scope or acceptance. Final requirements and results belong in the mutually approved technical agreement.
These are real HONGKAI customer and project photographs from the public website archive. For Brazilian FTTH producers, the useful question is how the selected FTTH structure, coated-wire target and complete process route are confirmed before the project scope is fixed.
HK-TFGS-30 is evaluated when a selected FTTH structure needs steel wire prepared with a project-defined coating before downstream cable production. Raw wire, coating material and finished dimensions remain project inputs.
Assess pay-off, straightening, preheating, extrusion coating, cooling, measurement, haul-off and take-up as one coordinated route. Final equipment selection follows the approved wire, polymer, coated dimensions, cooling duty and reel conditions.
Up to 600 m/min is HONGKAI's 2026 reference design speed, not an unconditional production guarantee. Actual operating speed requires engineering confirmation against wire diameter, coating material, coated dimensions, cooling capacity and reel handling.
Share the raw wire diameter and construction, coating compound and grade, target coated OD and tolerance, downstream FTTH structure, any observed long-length rotation or twist-transfer issue, the affected cable or fiber parameter, input and output reel package, and the proposed acceptance method. HONGKAI will review the open engineering items before preparing a project-specific proposal.
O que HONGKAI analisará
No complete specification yet? Share the known material and downstream conditions. Unknown values can remain open for engineering review.
As informações enviadas aqui suportam uma revisão técnica preliminar. A configuração final do equipamento, desempenho, preço, cronograma de entrega e escopo de fornecimento são confirmados apenas em uma proposta ou acordo aprovado.
Provide the raw wire diameter, target coated OD and tolerance, coating material and grade, and input and output reels. Add the downstream FTTH structure, observed long-length issue and acceptance method when available.
