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Discuss your project
01 Selected production line

ADSS Cable Production Line

What does this production route produce? This reference solution follows a four-stage route for ADSS all-dielectric self-supporting cable. HK-235 prepares colored fiber, HK-50 forms jelly-filled PBT loose tubes, HK-SZ strands the cable core around the central FRP, and HK-90 applies aramid yarn, ripcord and the PE outer sheath. Final construction and equipment scope follow the approved cable drawing.

Explore ADSS Structure See Reference Configuration
Production route
HK-235 → HK-50 → HK-SZ → HK-90
Control approach
Coordinated controls reviewed for each production stage
Main processes
Fiber coloring · PBT loose-tube extrusion · SZ stranding · aramid reinforcement & PE sheathing
Phạm vi cáp phù hợp
ADSS stranded loose-tube aerial cable · all-dielectric construction · final design confirmed per project
PRODUCTION ROUTE PREVIEW Final-stage reference
Reference image of the HK-90 ADSS cable sheathing production line, the final stage in the four-stage ADSS production route Reference final-stage line image · Reference configuration · Project-specific final scope THREE-LINE ROUTE BELOW Review each process and its equipment
WHAT THE CLIENT SELECTED ADSS Cable Production Line HK-235 · HK-50 · HK-SZ · HK-90 · Staged reference route
02 ADSS cable anatomy

Read the ADSS cable from the inside out.

Open the 4K exploded view, select a material layer, and see the production stage responsible for forming or integrating it into the finished all-dielectric cable.

Engineering exploded-view plate Reference stranded loose-tube ADSS construction
Reference ADSS cable structure overview 01 Assembled reference
Overview · switch views without leaving this section The complete 16:9 source image remains visible at every width.
Structure-to-process route

Four stages form the reference ADSS cable.

Select a layer above to highlight the stage that prepares, forms or integrates it.

01HK-235 · Fiber preparationColor and rewind optical fibers when required.
02HK-50 · Loose-tube extrusionForm jelly-filled PBT loose tubes around the fibers.
03HK-SZ · Core strandingStrand tubes around FRP with approved water blocking.
04HK-90 · Reinforcement + sheathIntegrate inner sheath, aramid, ripcord and outer jacket.
ⓘ Reference boundary: this generated exploded render explains the layer relationship, not a final manufacturing drawing. The ripcord is included in the 8-layer engineering index but is not reliably distinguishable in this render; confirm its position, materials and all dimensions against the approved cable drawing.
03 Reference configuration

Review the production configuration for the selected cable layer.

The cable-layer choice from Section 02 is carried here. Review its mapped production stage, then inspect the complete four-stage ADSS reference route.

Carried from cable structure No cable layer selected Start from the cable structure above, or review the full reference route below.
Choose a cable layer
Reference production-line image Reference image · Project-specific layout
HONGKAI optical fiber coloring and rewinding machine used as the ADSS fiber preparation reference stage
Selected stage image Optical fiber coloring and rewinding
Reference route start

HK-235

Optical fiber coloring and rewinding

Prepare and identify the optical fibers before loose-tube extrusion.

Input
Buyer-confirmed bare optical fibers
Output
Colored, rewound optical fibers
Route position
Stage 01 · Upstream of loose-tube formation
Reference production stage
Process role

Prepare colored optical fibers

Prepare the approved optical-fiber input for the loose-tube stage.

Reference scope

Optical-fiber preparation

This stage covers the reference coloring and rewinding function before loose-tube formation.

Confirm before proposal

Fiber specification and handling format

Confirm fiber type, color sequence, quantity and reel format from the project requirements.

Reference route only — final equipment scope follows the approved cable drawing.

Machine quantities, dimensions, performance, auxiliary systems and final arrangement are confirmed from the cable construction and project requirements.

Review responsibility boundary Discuss this configuration
03B Stage 04 process video

See the ADSS reinforcement and PE sheathing stage in operation.

This official HONGKAI video demonstrates the downstream HK-90 ADSS sheathing process. It gives buyers a practical view of Stage 04 after fiber preparation, loose-tube extrusion and SZ stranding have been completed upstream.

Continue to project responsibility Back to reference configuration
HONGKAI video · ADSS Stage 04 process reference Watch on YouTube
Reference boundary: the video shows an ADSS HK-90 sheathing process, but it does not confirm the final machine quantities, arrangement, capacity, interfaces, supplied scope, acceptance result or project performance. If the embedded player is unavailable, use "Watch on YouTube" above.
04 Project responsibility

Define the ADSS project boundary before the route is finalized.

The four-stage route above is a reference configuration, not a contractual supply scope. Buyer, HONGKAI and joint responsibilities become final only in the approved technical proposal or agreement.

Scope status Engineering review required

Nothing below is treated as included, excluded, buyer-supplied or HONGKAI-supplied until it is confirmed in writing.

Responsibility matrix Review all four responsibility groups

Opening a group only reveals its details; it does not confirm scope.

Buyer prepares Buyer responsibility Project, product and site information for engineering review 4 items

Information HONGKAI must review before fixing the production route and reference equipment configuration.

  • Target cable drawing and product requirements for review To be confirmed
  • Starting materials, grades and supply formats To be confirmed
  • Factory space, utilities, access and installation conditions To be confirmed
  • Existing equipment and upstream/downstream interface information To be confirmed
Defined in the written proposal HONGKAI responsibility Recommended configuration and quoted supply boundary 4 items

HONGKAI defines the recommended configuration and quoted supply boundary after reviewing the available project inputs.

  • Recommended production route and reference equipment configuration To be confirmed
  • Quoted equipment list and equipment-source boundary To be confirmed
  • Required interfaces for the quoted equipment To be confirmed
  • Documentation, commissioning, training and after-sales scope stated in the proposal To be confirmed
Confirmed together Joint confirmation Technical interfaces, acceptance and project coordination 4 items

Technical interfaces, acceptance and project coordination require written confirmation from both project teams.

  • Final process route and equipment configuration To be confirmed
  • Layout, interface split and site-readiness conditions To be confirmed
  • Acceptance criteria, test conditions and sampling method To be confirmed
  • Delivery, installation, trial schedule, changes and final sign-off To be confirmed

05 Planning inputs

Identify the inputs needed to review the ADSS production route.

Select the planning topics you are ready to discuss during the first engineering review. A selection marks a review topic only; it does not approve a technical value, equipment quantity, material grade, performance target or supply scope.

Select the production-line planning topics to review
06 Reference & verification

Review the available ADSS references and what still needs confirmation.

These images illustrate the HK-235, HK-50, HK-SZ and HK-90 stages mapped to the current ADSS route. They are reference visuals, not a final equipment list, factory layout, performance commitment or acceptance record.

Section 05 context carried forward HK-235 fiber preparation → HK-50 loose tube → HK-SZ core stranding → HK-90 reinforcement and sheathing

No planning topics selected yet. Return to Section 05 to add review priorities.

Reference image of optical fiber coloring and rewinding equipment for the HK-235 preparation stage
Stage 01 reference
Not final arrangement
Reference available

HK-235 fiber preparation reference

Reference equipment for preparing colored optical fibers before loose-tube extrusion. Final fiber count, number of units, payoff interfaces and operating requirements remain project-specific.

These production-stage images illustrate the current four-stage planning direction only. Final equipment quantity, sequence, dimensions, supply, performance and acceptance are defined only by the mutually approved technical agreement.

Stage 01 reference

HK-235 fiber preparation reference

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06B ADSS customer feedback

Customer perspectives on the ADSS production route.

Feedback focuses on cable construction, the HK-235, HK-50, HK-SZ and HK-90 stage handoffs, material inputs, workshop planning and the information needed to review the final project scope. Names and photos follow published HONGKAI customer records; the ADSS-specific wording summarizes project-review priorities.

07 Route FAQ

Clarify the route before requesting a proposal.

These answers define the ADSS reference route, what the supplied images can demonstrate, and what still requires project confirmation.

What ADSS cable construction is this reference route based on?

The reference construction uses colored optical fibers in jelly-filled PBT loose tubes stranded around a central FRP, with the specified water-blocking package, optional inner sheath, aramid-yarn strength layer, ripcord and PE or anti-tracking outer sheath. Tube count, dimensions and material grades must follow the approved cable drawing.

Is the HK-235 fiber-preparation stage always required?

Not always. If qualified colored fibers are supplied in the required package and are ready for loose-tube production, the reviewed project scope may begin at HK-50. If coloring, rewinding or package preparation is required, the HK-235 reference stage must be evaluated with the fiber input specification.

Why does the page show four production stages?

The route separates fiber preparation, PBT loose-tube extrusion, cable-core SZ stranding, and final reinforcement and sheathing. HK-235 prepares the fiber input, HK-50 forms the loose tubes, HK-SZ strands them around the central FRP, and HK-90 applies the approved aramid and sheath construction.

Are HK-235, HK-50, HK-SZ and HK-90 the final equipment configuration?

No. They are reference production-stage models used to explain the process route. Final module quantities, dimensions, controls, utilities, optional systems and equipment interfaces are confirmed only after reviewing the cable drawing, materials, capacity target and factory conditions.

Can existing equipment or buyer-supplied materials be integrated?

Potentially, subject to technical review. HONGKAI must confirm material package sizes, tension ranges, line interfaces, control signals, dimensions, utilities, operating conditions and required tests before existing equipment or buyer-supplied materials are included in the proposed route.

What information is needed to confirm line speed and production capacity?

Please provide the cable drawing or specification, fiber count, finished diameter, required materials, product mix, target output, expected operating speed, reel sizes, shift pattern, available utilities, factory layout and project schedule. This reference page does not assume a standard project capacity.

Are the machine images and process video the final supplied equipment?

No. The images illustrate the HK-235, HK-50, HK-SZ and HK-90 reference stages. The related video demonstrates the downstream HK-90 ADSS sheathing process only; it is not the complete four-stage project route, a final arrangement, a performance result or an acceptance record.

Are inspection, FAT, installation and training included?

Inspection points, FAT requirements, acceptance criteria, documentation, installation, commissioning, training, travel and on-site responsibility are project-scope items. Their exact content must be defined in the technical proposal and mutually approved commercial agreement.

Final cable construction, performance, equipment, acceptance criteria and supply scope are defined only in the mutually approved technical and commercial agreement.

08 Investment enquiry

Plan your fiber optic cable production investment.

Share your target cable families, planned capacity, factory conditions and current project stage. HONGKAI will review the process route, equipment scope, system interfaces and open technical items before preparing a project-specific proposal.

Current page context ADSS stranded loose-tube aerial cable · HK-235 → HK-50 → HK-SZ → HK-90 reference route This context accompanies the enquiry as a reference. It does not confirm the final production route or equipment configuration. Planning inputs remain open · No supporting stage carried forward

What HONGKAI will review

Target product plan
Cable families, constructions, fiber counts and material requirements
Process route
Starting materials, required processes and equipment interfaces
Capacity target
Product mix, expected output and target line speed
Factory conditions
Available space, utilities, existing equipment and testing needs
Project stage
Planning, budgeting, factory preparation or production expansion
Review status
Preliminary assessment · Technical confirmation required
What to prepare · 6 items
  • Target cable types, reference samples or available drawings
  • Fiber counts, cable structures and material requirements
  • Starting materials and required production processes
  • Target output, product mix or expected line speed
  • Existing equipment, reel sizes and available factory layout
  • Utilities, testing requirements and planned project timeline

No complete specification yet? Share your target products and current assumptions. Unconfirmed items can remain “To be confirmed”.

The information submitted here supports a preliminary technical review. Final equipment configuration, performance, price, delivery schedule and supply scope are confirmed only in an approved proposal or agreement.

Investment project brief

Fiber Optic Cable Production Project Brief

Tell us your planned cable products, target capacity and current investment stage. Partial information is welcome, and you may upload a cable drawing when available.

Drag & Drop Files, Choose Files to Upload
Allow the customer to upload available cable drawings, specifications or reference documents. Display the accepted file types and file-size limit configured in WPForms.
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