Separate lines with reel transfers. Double-jacket ADSS also needs an inner-sheath pass between stages 02 and 03. Add upstream fiber coloring if required.
Typical process routeProcess steps, not a list of standalone machines
01섬유 페이아웃
02강화재
03Jacket extrusion
04냉각 및 마킹
05Take-up & testing
A drop-cable route can start from purchased optical fiber and prepared strength members. Coloring and support-wire preparation are added only when the project needs them.
04
Project requirement snapshot
Define the factory. Then select the equipment.
A few project inputs connect your target cable to the factory it needs. Start with what you know. Every field is optional.
05
완전한 공장 공정 아키텍처
귀하의 비즈니스를 확인하세요 take shape.
원자재에서 완제 케이블까지: 완전한 생산 라인, 중간 릴, 실험실 검사 및 출하를 이를 지원하는 시스템과 연결하세요.
Whole-factory explorerFTTH / 드롭 케이블
COMPLETE SCOPE
ILLUSTRATIVE MASTERPLANSelect a system or play the tour
Material & product flowSupporting infrastructure
SYSTEM 01 / 08
What goes into my cable?
The right materials, ready for the first run.
Coordinate the material bill with the cable drawing and the equipment, from optical fiber to the finished reel.
Fiber, polymers, yarns and strength members
Supplier matching, TDS and sample review
Storage, trial-run quantities and packaging
WHAT WE PLAN TOGETHERInitial material BOM & sourcing plan
귀하의 공장 논의Explore the complete scope, then add the topics you want to discuss.
A cable factory connects complete process lines, not just individual machines. Choose a cable to see the line combination and the intermediate products transferred between them.
LINE 01
FTTH 드롭 케이블 라인
INPUTOptical fiber + prepared strength membersOUTPUT릴에 감긴 완제 드롭 케이블
Feed the fiber and strength members into one coordinated extrusion, cooling, marking and take-up line. Messenger feeding is added for a self-supporting design.
What belongs in each production stage?
Planning status for the selected cable, not a final supply list.
생산 단계Equipment & interfacesPlanning status
섬유 준비
착색, 재감기 및 호환 가능한 페이오프
Use purchased optical fiber and prepared strength members. Add fiber coloring / rewinding or wire coating only if those inputs will be made in-house.
Conditional
튜브/버퍼 성형
No secondary coating in this example
Match the intermediate product to the approved cable design.
Not in route
케이블 코어 및 보강재
병렬 강성 재료 공급
Reinforcement equipment is coordinated with its host line.
Design dependent
Sheathing & marking
FTTH 드롭 케이블 라인
Extrusion, cooling, marking and take-up operate as a complete line.
In this route
Testing & finishing
Test instruments, reel transfer, rewinding / coiling and packing
Select test equipment and finished-reel handling for the customer specification.
수신, 생산, 시험 및 발송은 하나의 자재 흐름으로 작동해야 한다. 장비 치수는 건물 계획의 일부에 불과하다.
Factory layout conceptIllustrative. Not to scale.
Building inputDimensions and site drawing to confirmPlanning exampleFTTH 드롭 케이블
FLOW STEP 2 / 5
완전한 라인 사이의 간격을 설계하세요.
Production does not move through one continuous machine. Include process-reel storage, inspection and safe transfer to the next line.
Line length and operator access
중간 릴/드럼 버퍼
Maintenance access around every line
Planning outputEquipment positions and WIP handling plan
Final planning uses your building drawing, reel sizes, line configuration and local requirements. Forklift routes, operator aisles, cabinets, water routes and cable trays must be reviewed together.
08
Utilities & infrastructure
서비스를 준비하세요 생산을 가능하게 하는 것들입니다.
Calculate utility requirements after the equipment scope is confirmed. One fixed power or water figure cannot describe every factory.
Electrical power
설치 부하, 현지 전압/주파수, 배전 및 기계 연결부.
Cooling water
Extrusion cooling circuits, temperature control and connection points.
Compressed air
해당 장비에 필요한 압력, 공기 품질 및 연결 지점.
Ventilation
Extrusion and workshop ventilation matched to equipment and local conditions.
Material storage
Storage and material preparation for fiber, polymers, yarns and strength members.
Process environment
공정상 필요할 경우 온도, 습도, 먼지 제어 및 안전한 접근을 확보해야 한다.
09
Laboratory & quality control
Build quality control into the factory plan.
원자재 입고부터 완제품 릴에 이르기까지 고객이 필요로 할 계측기기, 시험 방법 및 기록을 계획하십시오.
01
Incoming materials
Identity, supplier records and agreed incoming checks.
02
공정 중 관리
Process settings, dimensions and reel traceability.
03
Finished cable
Product-specific tests and recorded release criteria.
LABORATORY EQUIPMENT PLANNING
Existing HONGKAI 3D equipment reference · configuration to confirm
Mechanical
Cable tensile testing
Evaluate the cable under the agreed pulling load and monitoring conditions.
장비 범위
Tensile, crush, impact, bending or torsion equipment is selected against the cable specification.
Confirm before selection
Load range, fixtures, sample length, optical monitoring and acceptance limits.
Required evidence
기록된 하중 조건 및 지정된 케이블/광학 결과입니다.
10
Raw material & initial BOM support
The cable you want to make. The materials to start it.
Plan your first production run alongside the equipment. Explore the material layers, then connect the cable drawing to an initial bill of materials (BOM) and sourcing plan.
FTTH 드롭 케이블EXISTING 3D REFERENCE
01
Approximate layer locator. Final materials follow the approved cable drawing.
자료 01 / 03
광섬유
케이블 중심부의 광전송 요소입니다.
Where it enters production
Fiber preparation and the first production line
Confirm for the initial BOM
Fiber specification, colour, reel format and supplier records
Also plan reels, packaging, process consumables and incoming inspection with the first material order.
From a cable drawing to the first material order.
HONGKAI can coordinate material planning and sourcing alongside your factory equipment. The proposal identifies what is supplied, by whom, and what your team needs to prepare.
Connect each material category to the cable drawing and production stage. Confirm grades, dimensions and reel or package formats before ordering.
초기 BOM 및 시험 재료 계획
Separate trial-production needs from planned production stock. Quantities follow the agreed cable dimensions, output plan and startup allowance.
Sourcing and incoming-check coordination
Review supplier data sheets, samples and batch records. Identify the material manufacturer, supply responsibility and agreed incoming checks in the project scope.
1
Cable drawingConfirm the construction
2
Initial BOMIdentify grades & quantities
3
Supplier reviewCheck TDS & samples
4
Trial productionValidate the agreed inputs
11
Phased factory configuration
Start with the essentials. Plan the next move.
Choose the planning horizon for your brief.
12
Manufacturing & responsibility
One project team. Clearly defined responsibilities.
A few useful answers for your first factory discussion.
Can I start if I do not know the machine names?
Yes. Start with your intended customers, installation environment and the cable you want to sell. A sample, drawing or application description gives HONGKAI a basis for discussing the product, process and factory scope.
Which production lines does a new factory need?
The cable portfolio determines the line combination. FTTH drop cable, GJFJV, central-tube GYXTPY and stranded ADSS use different routes. Review purchased intermediate products, preparation, reel transfers and testing before fixing the equipment list.
Can materials and specialist equipment be included?
Material sourcing, auxiliary systems and specialist laboratory equipment can be coordinated within the agreed scope. Their manufacturers, technical requirements and responsibilities are identified in the proposal.
How much investment and factory space do I need?
A useful estimate requires the target cable portfolio, output, automation level, available building and local utility conditions. The project can then be evaluated by production phase. This page does not apply a fixed price or area to every factory.
Can we build the project in phases?
Yes, phased planning can begin with the core product range and consider additional parallel lines or new cable families later. Space, material flow and utility interfaces should be reviewed before the first phase is finalized.
What should we prepare for the first discussion?
Share your target market and cable products, country, capacity goal, available factory information and expected timing. Mark unknown items as “to confirm”; the first conversation can help identify the missing technical inputs.
What utilities should be prepared?
Power, cooling water, compressed air where required, ventilation and process conditions are evaluated after equipment selection. Share the existing voltage, frequency and building conditions so equipment-side and site-side responsibilities can be defined.
Do we need to build a new laboratory?
Review your current instruments, target cable requirements and testing plan first. The scope may involve a new laboratory, additions to an existing one or identified external testing. Test methods, equipment and documentation are confirmed for the project.
What does FAT include?
Factory Acceptance Test checks the contracted equipment against an agreed plan, including the test material, running conditions, acceptance criteria and documentation. Results and open items should be recorded before the contracted shipment-release decision.
Can we keep our existing production equipment?
Share the machine list, current process, controls, utility needs and condition. Reuse depends on technical compatibility and the planned output; integration is reviewed before it is included in the factory configuration.
How are installation and training arranged?
Site readiness, travel or remote support, installation responsibilities, commissioning, training and acceptance conditions are defined in the project agreement. Your local team prepares the building, utilities and operators assigned to the project.
18
Start your factory project
Bring your cable idea. Let’s plan the factory.
You do not need every technical answer today. Start with what you know and we can work through the missing details together.