केबल मशीनरी
उत्पाद एवं उत्पादन
उस केबल से शुरू करें जो आप बनाना चाहते हैं।.
ऑप्टिकल केबल निर्माण के लिए उपकरण
ट्विस्टेड-पेयर केबल के लिए उपकरण
इन्सुलेटेड तार और केबल के लिए मशीनरी
HONGKAI मशीनरी के लिए प्रतिस्थापन भाग।.
उत्पादन लाइन द्वारा भागों का अन्वेषण करें
फ़ोटो, नेमप्लेट और भाग संख्याएँ जांचें
मशीन का विवरण, फ़ोटो और मात्रा भेजें
केबल संरचनाओं और इनपुट का पता लगाएं।.
फाइबर ऑप्टिक केबल प्रकार ब्राउज़ करें
ऑप्टिकल केबल उत्पादन के लिए सामग्री
एक पूर्ण कारखाने की योजना बना रहे हैं?
अपने उत्पाद, उत्पादन लाइनों और सामग्री की आवश्यकताओं को जोड़ें।.
COMPLETE FACTORY SOLUTIONS
पूर्ण केबल लाइनें, सामग्री, लेआउट और स्टार्टअप समर्थन।.
केबल निर्माण, MPO असेंबली और अंतिम ऑप्टिकल परीक्षण।.
बेस केबल, कनेक्टर असेंबली, पॉलिशिंग और रिलीज़।.
नेटवर्क केबल के लिए उपकरण चयन और प्रक्रिया योजना।.
निवेश करने से पहले सूचित निर्णय लें।.
निवेश इनपुट्स को समझें
प्रक्रिया अध्ययन की समीक्षा करें
तिहरे और दोहरे ट्विस्ट की तुलना करें
आपका उत्पाद प्रारंभिक बिंदु है।.
इसके चारों ओर उपकरणों, सामग्री और कारखाने की योजना बनाएं।.
Customized around the cables you plan to produce.
Configure the HK-45 for your selected mix of tight-buffered fiber, simplex / duplex soft cable, mini cable and FTTH drop cable. HONGKAI defines the equipment combination and product-specific setups from your cable drawings, materials and production requirements.
3D reference visualizations of selected equipment. The approved configuration defines the final machines and installation layout.
Configure for the actual cable: product changeovers require the appropriate material path, screws, crossheads, guides and operating recipes. Agree the setup and acceptance conditions for each product.
Start with the cable drawing. It determines which incoming materials and equipment are active, how the product passes through the line and what must change between batches.
Feed fiber, buffered elements, aramid and strength members as required. Preheat or oscillate only where the approved route calls for it.
Dry and feed the selected material, align the incoming elements and use the tooling appropriate to the product profile.
Coordinate warm-water cooling, the fixed trough, chiller, drying, diameter measurement and the specified marking interface.
Choose the traction path, accumulator settings and take-up package. Define the reel-change sequence and finished-product tests.
The HK-45 platform can be configured for the following buffered-fiber and optical-cable products. Select the families your factory needs; we define the supplied line and changeover arrangements around that mix.
Adds a close-fitting buffer layer around one primary-coated optical fiber. The result is a buffered fiber element for subsequent indoor-cable production.
Combines prepared tight-buffered fiber with aramid reinforcement and an outer jacket. Simplex and duplex cable profiles use the corresponding guides and extrusion tooling.
Collects multiple optical fibers into the specified compact cable construction. Fiber arrangement, reinforcement, jacket dimensions and any SZ oscillation follow the approved drawing.
Positions optical fiber and strength members in a profiled jacket for the FTTH drop-cable route. A messenger is included only when the selected cable drawing requires it.
Starting material: supplied, primary-coated optical fiber or prepared buffered elements. This line adds buffer or jacket layers; glass-fiber drawing from preforms is a separate upstream process.
HK-45 is a custom-configured production line. The four product families are reference applications; your technical proposal defines the products, equipment and operating conditions included in your project.
Choose a tab to review the material path, relevant equipment and information needed for your configuration.
100–350 m/min is the reference production range for tight-buffered fiber only. The material, finished diameter and optical-quality tests define the agreed running speed.
Select a unit to see its job, reference specifications and project requirements. The equipment schedule covers the complete reference platform; the active path depends on the chosen product.
3D reference visualization. Final supplied arrangement follows the approved configuration.
Feeds the required optical fibers under individually controlled tension. The active positions follow the cable construction.
Fiber count, reel dimensions, supply condition and tension settings.
Selected unit 01: 12-head fiber pay-off
These values describe the supplied reference proposal. Product-specific speed, extrusion output, tooling and output reels are confirmed in the technical agreement.
| Product routes | Tight-buffered fiber; simplex / duplex soft cable; 6–12 core mini cable; FTTH drop cable |
|---|---|
| Tight-buffer reference diameters | 0.6 mm / 0.9 mm |
| Input fiber reference | 0.25 mm primary-coated optical fiber |
| Optical-fiber pay-off positions | 12 installed positions; active count follows the product |
| Fiber pay-off tension | 0.3–1.5 N ±0.05 N |
| Pay-off reel classes | 25 km / 50 km; confirm physical reel dimensions |
| Compound families | PVC, LSZH और TPEE; ग्रेड और स्क्रू संगतता की समीक्षा आवश्यक है |
| Tight-buffer production speed | 100–350 m/min reference range |
| Structural maximum speed | 400 m/min; not a production guarantee for every cable |
| Other cable production speeds | Confirmed for the approved construction, compound and tooling |
| Preheater setting range | 50–200°C reference |
|---|---|
| Take-up tension | 0.5–3 N reference |
| Line controls | Siemens S7 PLC + ADVANTECH IPC; 17-inch display reference |
| Approximate line length | 30 m; final layout includes access and handling requirements |
| Approximate installed power | 95 kW; confirm the final electrical-load schedule |
| Approximate equipment weight | 6.5 t |
| Electrical supply | AC 380 V, 50 Hz, three-phase, five-wire reference configuration |
| Compressed air | 0.5–0.6 MPa |
| मशीन केंद्र ऊंचाई | 1,000 mm from floor |
| Production direction | Defined with the buyer |
The tight-buffer production range applies to that route. Specify a target for each soft-cable, mini-cable and FTTH product, together with its material, tooling, winding and quality checks.
Choose equipment from your product mix, changeover needs and the processes already available in your factory.
Compare the dedicated tight-buffer route when it is the only product you need to manufacture.
Explore the routeReview the finished FTTH cable construction and the associated production requirements.
Explore the routePrepare and identify optical-fiber reels before the selected downstream buffering or cabling route.
Explore the routeThe recorded HK-45 sheathing configuration shows the connected factory process. It illustrates that setup; the four product routes on this page each require their own technical review.
Confirm all incoming fiber, yarn, reinforcement and reel packages before testing the selected route.
Check tooling, guide paths, recipes, tension and reel handling when moving between the agreed products.
Agree profile, diameter, optical, winding and relevant mechanical tests for each trial product.
Connect product requirements, equipment selection, changeovers and start-up responsibilities in one written technical proposal.
Start with your cable drawings and the intended product mix. Share the information already available; remaining technical details can be confirmed during review.
Product drawings for each intended cable
Fiber count, input dimensions and reel packages
Buffer / jacket compound grades and colors
Aramid, strength-member and messenger requirements
Required output and speed by product
Finished reel dimensions, mass and changeover method
Factory layout, utilities and line direction
Retained equipment and control interfaces
Optical, dimensional and mechanical acceptance tests
Review product coverage, changeovers, speed ratings and the scope of the HK-45 reference equipment.
HK-45 को 0.6 / 0.9 mm टाइट-बफर्ड फाइबर, सिंप्लेक्स / डुप्लेक्स सॉफ्ट केबल, 6–12 कोर मिनी केबल और FTTH ड्रॉप केबल के लिए कॉन्फ़िगर किया जा सकता है। यह आपूर्ति किए गए प्राथमिक-लेपित ऑप्टिकल फाइबर या तैयार बफर्ड तत्वों को प्रोसेस करता है, जिसमें निर्दिष्ट बफर या केबल जैकेट जोड़ा जाता है। यह प्रीफॉर्म से कांच के फाइबर को खींचता नहीं है। आपकी लाइन में शामिल उत्पाद सहमत तकनीकी प्रस्ताव में परिभाषित हैं।.
HK-45 एक HONGKAI कस्टम-कॉन्फ़िगर की गई उत्पादन लाइन है। हम आपके केबल ड्रॉइंग्स और आवश्यक उत्पाद मिश्रण के आधार पर आपूर्ति की गई उपकरणों, सामग्री पथों, स्क्रू, क्रॉसहेड्स, शीतलन, तनाव नियंत्रण, रील हैंडलिंग और लेआउट को परिभाषित करते हैं। दिखाए गए चार परिवार संदर्भ अनुप्रयोग हैं; आपका तकनीकी प्रस्ताव यह परिभाषित करता है कि कौन से उत्पाद शामिल हैं, उनकी संचालन स्थितियाँ क्या हैं और आवश्यक परिवर्तन क्या हैं। एक अपरिवर्तित सेटअप हर निर्माण को शामिल नहीं करता।.
No. That is the reference production range for tight-buffered fiber. Soft-cable, mini-cable and FTTH speeds are determined from the approved construction, compound, tooling and required output quality. The 400 m/min structural maximum is a different rating.
HK-30 एक समर्पित टाइट-बफर्ड-फाइबर रेफरेंस है। HK-45 प्रस्ताव में कई छोटे ऑप्टिकल-केबल मार्गों के लिए आने वाली सामग्री, प्रबलन, स्थिति निर्धारण और डाउनस्ट्रीम उपकरण जोड़े गए हैं। आवश्यक उत्पाद मिश्रण, परिवर्तन कार्य और वास्तविक उपकरण क्षेत्र की तुलना करें।.
The reference equipment schedule lists 19 items. They are not all necessarily active in every route. The written configuration identifies the supplied items, active material path, retained machines and buyer-supplied equipment.
The HK-45 reference unit is a 10-position aramid-yarn pay-off with individually adjustable tension. It should not be confused with the aramid stranding equipment used in an ADSS sheathing route.
Dual-shaft take-up, tension feedback and servo traversing do not by themselves establish fully automatic reel transfer. Confirm operator tasks, accumulator use, cutting, transfer and restart behavior in the agreed sequence.
प्रत्येक उत्पाद, फाइबर और प्रबलन पैकेज, कंपाउंड ग्रेड, लक्षित आउटपुट, रील आवश्यकताएँ, फैक्टरी लेआउट और उपयोगिताओं के लिए चित्र प्रदान करें। साथ ही मौजूदा उपकरणों की पहचान करें तथा स्वीकृति के लिए आवश्यक आयामी, प्रकाशिक और यांत्रिक परीक्षणों को भी बताएँ।.
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