3D reference visualizations of selected equipment. The approved configuration defines the final machines and installation layout.
خط تولید کابل نوری چندمنظوره HK-45 M
متناسب با کابلهایی که قصد تولید آنها را دارید، سفارشیسازی شده است.
Configure the HK-45 for your selected mix of tight-buffered fiber, simplex / duplex soft cable, mini cable and FTTH drop cable. HONGKAI defines the equipment combination and product-specific setups from your cable drawings, materials and production requirements.
- PRODUCT FAMILIES
- Tight buffer · soft cable · mini cable · FTTH
- SUPPLY APPROACH
- Equipment scope customized for your project
- CONTROL PLATFORM
- Siemens S7 PLC + ADVANTECH IPC
- CONFIGURATION BASIS
- Product drawing, compound and output package
Configure for the actual cable: product changeovers require the appropriate material path, screws, crossheads, guides and operating recipes. Agree the setup and acceptance conditions for each product.
A shared platform with a defined route for each product.
Start with the cable drawing. It determines which incoming materials and equipment are active, how the product passes through the line and what must change between batches.
Prepare the elements for the selected cable.
Feed fiber, buffered elements, aramid and strength members as required. Preheat or oscillate only where the approved route calls for it.
Match compound, screw and crosshead.
Dry and feed the selected material, align the incoming elements and use the tooling appropriate to the product profile.
Stabilize the product and check dimensions.
Coordinate warm-water cooling, the fixed trough, chiller, drying, diameter measurement and the specified marking interface.
Control tension through winding.
Choose the traction path, accumulator settings and take-up package. Define the reel-change sequence and finished-product tests.
Four product families. Your own production scope.
The HK-45 platform can be configured for the following buffered-fiber and optical-cable products. Select the families your factory needs; we define the supplied line and changeover arrangements around that mix.
فیبر با روکش محکم
0.6 / 0.9 mm reference diametersAdds a close-fitting buffer layer around one primary-coated optical fiber. The result is a buffered fiber element for subsequent indoor-cable production.
کابل نرم سیمپلکس / دوپلکس
یک یا دو عنصر فیبر بافرشدهCombines prepared tight-buffered fiber with aramid reinforcement and an outer jacket. Simplex and duplex cable profiles use the corresponding guides and extrusion tooling.
6–12 core mini cable
کابل چند رشتهای فشردهCollects multiple optical fibers into the specified compact cable construction. Fiber arrangement, reinforcement, jacket dimensions and any SZ oscillation follow the approved drawing.
کابل دراپ FTTH
Flat drop-cable profilePositions optical fiber and strength members in a profiled jacket for the FTTH drop-cable route. A messenger is included only when the selected cable drawing requires it.
Starting material: supplied, primary-coated optical fiber or prepared buffered elements. This line adds buffer or jacket layers; glass-fiber drawing from preforms is a separate upstream process.
Your cable design defines the line.
HK-45 is a custom-configured production line. The four product families are reference applications; your technical proposal defines the products, equipment and operating conditions included in your project.
- Products & construction
- Fiber count, cable profile, dimensions and reinforcement.
- Materials & tooling
- Compound grades, screws, crossheads, guides and moulds.
- Process & reel handling
- Tension, cooling, traction, output targets and reel changes.
- Factory integration
- Line direction, space, utilities and control interfaces.
Explore the setup for each product.
Choose a tab to review the material path, relevant equipment and information needed for your configuration.
100–350 m/min is the reference production range for tight-buffered fiber only. The material, finished diameter and optical-quality tests define the agreed running speed.
Inspect the equipment behind the product routes.
Select a unit to see its job, reference specifications and project requirements. The equipment schedule covers the complete reference platform; the active path depends on the chosen product.

3D reference visualization. Final supplied arrangement follows the approved configuration.
12-head fiber pay-off
Feeds the required optical fibers under individually controlled tension. The active positions follow the cable construction.
- 12 motorized positions with independent control
- 0.25–0.254 mm primary-coated fiber reference
- 0.3–1.5 N ±0.05 N pay-off tension
- 25 / 50 km reel classes; confirm flange and bore dimensions
Fiber count, reel dimensions, supply condition and tension settings.
Selected unit 01: 12-head fiber pay-off
Read each rating with its operating conditions.
These values describe the supplied reference proposal. Product-specific speed, extrusion output, tooling and output reels are confirmed in the technical agreement.
Product & process
| Product routes | Tight-buffered fiber; simplex / duplex soft cable; 6–12 core mini cable; FTTH drop cable |
|---|---|
| Tight-buffer reference diameters | 0.6 mm / 0.9 mm |
| Input fiber reference | 0.25 mm primary-coated optical fiber |
| Optical-fiber pay-off positions | 12 installed positions; active count follows the product |
| Fiber pay-off tension | 0.3–1.5 N ±0.05 N |
| Pay-off reel classes | 25 km / 50 km; confirm physical reel dimensions |
| Compound families | PVC, LSZH and TPEE; grade and screw compatibility require review |
| سرعت تولید بافر فشرده | 100–350 m/min reference range |
| Structural maximum speed | 400 m/min; not a production guarantee for every cable |
| سرعتهای دیگر تولید کابل | Confirmed for the approved construction, compound and tooling |
Controls & installation
| محدوده تنظیم پیشگرمکن | 50–200°C reference |
|---|---|
| Take-up tension | 0.5–3 N reference |
| Line controls | Siemens S7 PLC + ADVANTECH IPC; 17-inch display reference |
| Approximate line length | 30 m; final layout includes access and handling requirements |
| Approximate installed power | 95 kW; confirm the final electrical-load schedule |
| Approximate equipment weight | 6.5 t |
| Electrical supply | AC 380 V, 50 Hz, three-phase, five-wire reference configuration |
| Compressed air | 0.5–0.6 MPa |
| ارتفاع مرکز ماشین | 1,000 mm from floor |
| Production direction | با خریدار تعیین شده است |
Agree the output by cable construction.
The tight-buffer production range applies to that route. Specify a target for each soft-cable, mini-cable and FTTH product, together with its material, tooling, winding and quality checks.
Compare a shared platform with dedicated production routes.
Choose equipment from your product mix, changeover needs and the processes already available in your factory.
خط تولید بافته شده محکم HK-30
Compare the dedicated tight-buffer route when it is the only product you need to manufacture.
Explore the routeخط تولید کابل قطرهای FTTH
Review the finished FTTH cable construction and the associated production requirements.
Explore the routeHK-235 رنگآمیزی و بازپیچش
Prepare and identify optical-fiber reels before the selected downstream buffering or cabling route.
Explore the routeSee the sheathing equipment in operation.
The recorded HK-45 sheathing configuration shows the connected factory process. It illustrates that setup; the four product routes on this page each require their own technical review.
فیبر و ترکیبات توافقشده را اجرا کنید.
Confirm all incoming fiber, yarn, reinforcement and reel packages before testing the selected route.
تغییرات مورد نیاز تنظیمات را نشان دهید.
Check tooling, guide paths, recipes, tension and reel handling when moving between the agreed products.
Record dimensional and optical quality.
Agree profile, diameter, optical, winding and relevant mechanical tests for each trial product.
Turn your product mix into a complete factory plan.
Connect product requirements, equipment selection, changeovers and start-up responsibilities in one written technical proposal.
Product & equipment scope
- List every product and required changeover
- Define active equipment and material paths
- Confirm supplied, retained and buyer-supplied items
Factory integration
- Review line layout and handling clearances
- Define utilities, controls and safety interfaces
- محدوده نصب و راهاندازی را توافق کنید
Start-up & support
- Prepare trial materials and acceptance records
- Confirm training and operating documentation
- Agree spare parts and after-sales support
Tell us which products you plan to make.
Start with your cable drawings and the intended product mix. Share the information already available; remaining technical details can be confirmed during review.
Nine inputs for your HK-45 project.
- 01
Product drawings for each intended cable
- 02
Fiber count, input dimensions and reel packages
- 03
Buffer / jacket compound grades and colors
- 04
Aramid, strength-member and messenger requirements
- 05
Required output and speed by product
- 06
Finished reel dimensions, mass and changeover method
- 07
Factory layout, utilities and line direction
- 08
Retained equipment and control interfaces
- 09
Optical, dimensional and mechanical acceptance tests
Questions before specifying a multi-purpose line.
Review product coverage, changeovers, speed ratings and the scope of the HK-45 reference equipment.
01خط چندمنظوره HK-45 m چه محصولاتی میتواند تولید کند؟
HK-45 را میتوان برای فیبر با روکش محکم 0.6/0.9 mm، کابل نرم ساده/دوتایی، کابل مینی چند هستهای 6–12 و کابل انشعابی FTTH پیکربندی کرد. این دستگاه، فیبر نوری با روکش اولیه تأمینشده یا عناصر بافردار آمادهشده را پردازش کرده و روکش یا روکش خارجی مشخصشده را به آن اضافه میکند. این دستگاه فیبر شیشهای را از پیشفرمها کشیده نمیکند. محصولات موجود در خط شما در پیشنهاد فنی توافقشده تعریف شدهاند.
02آیا HK-45 a یک دستگاه استاندارد است یا یک خط تولید سفارشی؟
HK-45 یک خط تولید پیکربندیشده سفارشی HONGKAI است. ما تجهیزات تأمینشده، مسیرهای مواد، پیچها، سرِ عرضی (crossheads)، سیستم خنککننده، کنترل کشش، سیستم مدیریت رول و چیدمان را بر اساس نقشههای کابل شما و ترکیب محصولات مورد نیازتان تعریف میکنیم. چهار خانواده نشاندادهشده، کاربردهای مرجع هستند؛ پیشنهاد فنی شما مشخص میکند که کدام محصولات گنجانده شدهاند، شرایط بهرهبرداری آنها چیست و چه تعویضهایی مورد نیاز است. یک تنظیم ثابت نمیتواند تمام ساختارهای مختلف را پوشش دهد.
03آیا 100–350 m/min سرعت هر کابل است؟
No. That is the reference production range for tight-buffered fiber. Soft-cable, mini-cable and FTTH speeds are determined from the approved construction, compound, tooling and required output quality. The 400 m/min structural maximum is a different rating.
04HK-45 چگونه با خط اختصاصی HK-30 متفاوت است؟
HK-30 یک مرجع اختصاصی فیبر با روکش محکم است. پیشنهاد HK-45 شامل مواد اولیه ورودی، تقویتکننده، موقعیتیابی و تجهیزات پاییندست برای مسیرهای متعدد کابل نوری کوچک است. ترکیب مورد نیاز محصول، کار تعویض و محدوده واقعی تجهیزات را مقایسه کنید.
05آیا تمام موارد تجهیزات 19 برای هر محصولی الزامی هستند؟
The reference equipment schedule lists 19 items. They are not all necessarily active in every route. The written configuration identifies the supplied items, active material path, retained machines and buyer-supplied equipment.
06آیا واحد آرامید یک دستگاه رشتهبندی است؟
The HK-45 reference unit is a 10-position aramid-yarn pay-off with individually adjustable tension. It should not be confused with the aramid stranding equipment used in an ADSS sheathing route.
07آیا دستگاه جمعکننده بهصورت خودکار کلافها را عوض میکند؟
Dual-shaft take-up, tension feedback and servo traversing do not by themselves establish fully automatic reel transfer. Confirm operator tasks, accumulator use, cutting, transfer and restart behavior in the agreed sequence.
08چه اطلاعاتی برای پیشنهاد فنی مورد نیاز است؟
مدارک نقشههای هر محصول، بستههای فیبر و تقویتکننده، درجات ترکیب، خروجی هدف، الزامات رول، چیدمان کارخانه و تأسیسات را ارائه دهید. همچنین تجهیزات موجود و آزمونهای ابعادی، نوری و مکانیکی مورد نیاز برای پذیرش را مشخص کنید.









