UV-LAMP & LED CONFIGURATIONSUV-lamp machine — equipment image
UV-lamp equipment image from the outdoor cable project reference.
CONFIGURE THE WHOLE PROCESSFiber + ink + curing + tension + reel compatibility
01HONGKAI · OPTICAL FIBER PREPARATION
Mesin Pewarnaan dan Penggulungan Ulang Serat Optik HK-235
Identifikasi setiap serat. Kendalikan setiap gulungan.
Apply and cure identification ink on individual optical fibers, then rewind them with coordinated tension and traverse. Select the curing system, fiber path and reel package around your production requirements.
- INPUT
- Serat optik, tinta yang disetujui, dan gulungan pasokan
- OUTPUT
- Serat yang diidentifikasi, dikeringkan, dan digulung ulang
- PROCESSING PATH
- Single fiber · seven integrated functional units
- OPERATING DUTY
- Coloring with curing, or controlled rewinding
Fiber preparation: this machine colors or rewinds individual optical fibers. Loose-tube extrusion, tight buffering and cable sheathing are separate downstream processes.
02PROCESS & MATERIAL HANDOFF
From incoming fiber to an identified reel.
Coloring follows all four steps. For rewinding without a new color coating, the machine uses the confirmed transfer path and operating settings.
01FIBER FEED
Supply fiber under controlled tension.
Coordinate the driven pay-off, dancer and guide path with the actual supply reel.
02INK APPLICATION
Apply the identification coating.
Select the ink and die, center the coating system and set the required application conditions.
03CURING
Cure before traction and winding.
Match the UV-lamp or LED system, nitrogen protection and speed to the approved ink.
04REWINDING
Build the specified output reel.
Coordinate wheel haul-off, winding tension and traverse for the required reel package.
03CONFIGURATION & PROJECT SCOPE
Choose the processing duty and curing system.
Compare UV-lamp coloring, an LED configuration and rewinding mode. Each requires its own operating and acceptance conditions.
PROJECT EQUIPMENT REFERENCEUV-lamp machine — equipment image
CONFIGURATION BASISUV-lamp equipment image · final layout follows the technical proposal
04SEVEN INTEGRATED MACHINE UNITS
Follow the fiber, one function at a time.
Select a unit to review its role and project requirements. These functions are integrated into the complete machine; the supplied reference image shows the whole equipment.
FIBER PATH & MACHINE CONTROL
07 · PLC & operator controls coordinate the process
UV-LAMP MACHINE · EQUIPMENT REFERENCE01 / 07
UV-lamp complete-machine image. Individual component photos and the final internal layout are confirmed for the selected project.
Driven fiber pay-off
Feeds one optical fiber from the supply reel. The movable, motor-driven pay-off coordinates reel motion with fiber demand to limit tension variation and vibration.
CONFIRM FOR YOUR PROJECT
Supply reel flange, barrel, bore, width and mass; fiber length; drive and threading arrangement.
Selected unit 01: Driven fiber pay-off
05SEPARATE TECHNICAL SPECIFICATIONS
Two machine designs. Two specification schedules.
Select the complete UV-lamp or LED configuration. The electrical supply, drives, curing unit and speed ratings below belong to the stated reference equipment.
UV-lamp machine
| Proses | Single-fiber coloring and rewinding |
|---|---|
| Kecepatan produksi pewarnaan | Up to 1,800 m/min |
| Kecepatan desain mekanis | Up to 2,000 m/min |
| Rewinding speed | Konfirmasi dalam proposal teknis yang dipilih |
| Curing technology | Lampu UV dengan pembersihan nitrogen |
| Daya lampu UV | 7.5 kW |
| Ketebalan lapisan warna | 3–5 μm |
| Tegangan pay-off | 0.2–1.0 N; tolerance ±0.05 N |
| Reel reference | 25 / 50 km classes; final reel dimensions to confirm |
| Penggerak pay-off | 2 × 1.5 kW Panasonic servos; 0.4 kW traverse |
| Wheel haul-off | 0.75 kW Panasonic servo |
| Penggerak take-up | 1.5 kW Panasonic servo; 0.4 kW traverse |
| Kontrol | Siemens S7 PLC; Kinco 10.2-inch HMI; RKC PID |
| Referensi daya terpasang | Approx. 13 kW |
| Referensi pasokan listrik | 380 V / 50 Hz |
Konfigurasi referensi. Pasokan akhir, kinerja, dan utilitas mengikuti proposal teknis dan kondisi uji coba yang telah disepakati.
LED-curing machine
| Proses | Single-fiber coloring and rewinding |
|---|---|
| Coloring speed | 2,000 m/min |
| Kecepatan desain mekanis | 2,200 m/min |
| Rewinding speed | ≤2,200 m/min |
| Curing technology | LED oven with nitrogen protection |
| LED curing power | 3.7 kW |
| Cooling fan motor | 1.1 kW |
| Ketebalan lapisan warna | 3–5 μm |
| Tegangan pay-off | 0.2–1.0 N; tolerance ±0.05 N |
| Traverse pitch | 0.1–2.0 mm |
| Additional attenuation after coloring | ≤0.02 dB/km; agreed test method and conditions |
| Maximum reel diameter / mass | Ø236 mm / 10 kg |
| Machine dimensions (L × W × H) | 1,900 × 1,350 × 2,100 mm |
| Penggerak pay-off | 2 × 1 kW Panasonic servos; 0.4 kW traverse |
| Wheel haul-off | 0.75 kW Panasonic servo |
| Penggerak take-up | 1 kW Panasonic servo; 0.4 kW traverse |
| Kontrol | Siemens S7-300 PLC; Kinco 10.2-inch HMI; RKC PID |
| Referensi pasokan listrik | 440 V / 60 Hz |
| Nitrogen purity | ≥99.99% |
| Compressed air | 0.5 MPa |
| Suhu lingkungan operasi | 20–25 °C |
| Suhu cetakan pelapis | 20–60 °C; tolerance ±2 °C |
| Tekanan tinta / kapasitas | 0–2.0 bar / 2 kg |
Konfigurasi referensi. Pasokan akhir, kinerja, dan utilitas mengikuti proposal teknis dan kondisi uji coba yang telah disepakati.
COLORING SPEED · REWINDING SPEED · MECHANICAL DESIGN SPEED
Tinjau Persyaratan Saya Specify the production duty and acceptance conditions.
The LED unit's 3.7 kW curing rating is not total machine power. Confirm the installed-load schedule and agree the fiber, ink, cure, tension, winding and optical tests for the selected design.
06DOWNSTREAM PRODUCTION
Sambungkan serat yang telah disiapkan ke rute kabel Anda.
Mesin pewarna menyiapkan paket serat. Pilih tahapan produksi hilir dari hasil akhir penggambaran kabel dan proses yang sudah tersedia di pabrik Anda.
NEXT PROCESS
Lini Produksi Tabung Longgar
Masukkan gulungan serat yang telah disiapkan ke dalam proses ekstrusi dan pengisian loose-tube yang telah disetujui.
Explore the routeFULL CABLE ROUTE
Lintasan Produksi Kabel ADSS
Connect fiber preparation with loose tubes, stranded core, aramid reinforcement and sheathing.
Explore the routeCOMPARE ROUTES
Lini Produksi Kabel Serat Optik
Mulai dari kabel jadi untuk mengidentifikasi persiapan dan peralatan hilir yang diperlukan.
Explore the route07UV EQUIPMENT REFERENCE & LED VIDEO
Tinjau peralatan di balik setiap konfigurasi.
The UV-lamp image and LED factory video show their respective equipment designs. Use the selected technical schedule and agreed trial conditions for acceptance.
Referensi mesin tertutup
Equipment image from the outdoor optical cable project. Review the lamp system, reel arrangement and final installation drawing with the UV-lamp specification.
View UV-lamp specifications →Fiber path, reel stations and HMI
HONGKAI factory footage shows the fiber path, guide rollers, reel handling and HMI with a 2,000 m/min display. The display is an operating reference; acceptance uses the agreed materials and quality tests.
Trial the approved fiber and ink.
Confirm fiber condition, ink, input reel and output package before running the selected machine.
Observe steady running and transitions.
Check tension, coating, curing, haul-off and winding during starts, stable production and stops.
Agree the finished-fiber inspection.
Record color identification, coating and cure quality, reel build and the agreed optical measurements.
08HONGKAI PROJECT SUPPORT
Hubungkan pasokan peralatan dengan start-up pabrik.
The written proposal should connect equipment selection, integration and start-up responsibilities. Confirm the scope with HONGKAI for your project.
Lingkup peralatan
- Tentukan modul yang disediakan dan jumlahnya
- Identifikasi peralatan yang dipertahankan dan disediakan oleh pembeli
- Catat tanggung jawab sumber peralatan
Line integration
- Tinjau tata letak dan antarmuka alur material
- Tentukan kontrol, utilitas, dan batas keselamatan
- Menyetujui ruang lingkup instalasi dan komisioning
Mulai & dukungan
- Tentukan produk uji coba dan catatan penerimaan
- Confirm operator training and documentation
- Menyetujui ruang lingkup suku cadang dan purnajual
09START THE ENGINEERING REVIEW
Tell us about your fiber preparation requirements.
Start with your fiber, ink and reel specifications. Technical details can be confirmed during the first review.
WHAT TO PREPARE
Sembilan input untuk mesin pewarna Anda.
- 01
Fiber type, coating diameter and incoming condition
- 02
Color program, ink brand / grade and coating target
- 03
UV-lamp or LED curing preference
- 04
Input and output reel drawings, mass and length
- 05
Tugas pewarnaan dan penggulungan ulang target
- 06
Tension, winding and optical quality requirements
- 07
Site voltage, frequency, nitrogen and compressed air
- 08
Ruang bengkel, instalasi, dan akses layanan
- 09
Trial materials, inspection method and acceptance scope
10BUYER FAQ
Questions before specifying your HK-235 machine.
Tinjau serat, metode penuaan, kompatibilitas gulungan, dan informasi yang diperlukan untuk proposal.
01Apakah HK-235 memproses serat 12 secara bersamaan?
Mesin referensi yang disediakan memproses satu serat optik dalam satu waktu. Warna identifikasi berbeda diterapkan sesuai dengan program produksi; program warna 12 tidak berarti jalur serat simultan 12.
02Apa perbedaan antara pewarnaan dan penggulungan ulang?
Pewarnaan menambahkan tinta identifikasi dan mengeringkannya sebelum penggulungan. Penggulungan ulang memindahkan paket serat yang sudah ada dengan tegangan dan gerakan melintang yang terkendali, tanpa menerapkan lapisan warna baru. Konfirmasi jalur pengaluran benang dan pengaturan operasi untuk mesin yang dipilih.
03Can I choose UV-lamp or LED curing?
HONGKAI source documents include a UV-lamp machine reference and a separate LED-curing configuration. Select the system together with the ink, nitrogen, cooling, electrical supply and required production duty. Final scope follows the technical proposal.
04Apakah kecepatan mekanis maksimum merupakan kecepatan pewarnaan yang dijamin?
No. Kecepatan desain mekanis, kecepatan pewarnaan, dan kecepatan penggulungan ulang menggambarkan batasan atau tugas yang berbeda. Kinerja pewarnaan yang dapat dicapai bergantung pada serat, tinta, ketebalan lapisan, kondisi pengeringan, tegangan, dan kriteria kualitas yang disepakati.
05Apakah gulungan serat optik yang saya miliki saat ini akan muat?
Panjang gulungan saja tidak cukup. Berikan diameter flensa dan barel, lebar, diameter dalam (bore), massa gulungan penuh, serta persyaratan penggulungan. Konfigurasi sumber UV dan LED memiliki referensi gulungan yang berbeda, sehingga kompatibilitasnya harus diperiksa.
06Apakah ketujuh unit tersebut merupakan mesin yang terpisah?
Mereka adalah tujuh unit fungsional terintegrasi dari mesin pewarnaan dan penggulungan ulang. Dokumen proyek luar ruangan yang disediakan memberikan satu gambar mesin lengkap, bukan tujuh foto komponen independen.
07Di mana mesin ini ditempatkan di pabrik kabel optik?
Ini menyiapkan paket serat yang telah diidentifikasi sebelum proses seperti ekstrusi loose-tube atau tight buffering. Tahap produksi berikutnya bergantung pada kabel jadi dan apakah serat pra-warna yang sesuai sudah tersedia.
08Apa yang harus saya kirim untuk permintaan penawaran?
Kirimkan spesifikasi serat dan tinta, pewarnaan yang diminta atau tugas penggulungan ulang, gambar gulungan, output target, preferensi pengawetan (curing), dan utilitas lokasi. Tambahkan persyaratan inspeksi dan penerimaan serta antarmuka peralatan yang sudah ada.