UV-LAMP & LED CONFIGURATIONSUV-lamp machine — equipment image
UV-lamp equipment image from the outdoor cable project reference.
CONFIGURE THE WHOLE PROCESSFiber + ink + curing + tension + reel compatibility
01HONGKAI · OPTICAL FIBER PREPARATION
HK-235 광섬유 착색 및 권선기
Identify every fiber. Control every reel.
Apply and cure identification ink on individual optical fibers, then rewind them with coordinated tension and traverse. Select the curing system, fiber path and reel package around your production requirements.
- INPUT
- Optical fiber, approved ink and supply reel
- OUTPUT
- Identified, cured and rewound fiber
- PROCESSING PATH
- Single fiber · seven integrated functional units
- OPERATING DUTY
- Coloring with curing, or controlled rewinding
Fiber preparation: this machine colors or rewinds individual optical fibers. Loose-tube extrusion, tight buffering and cable sheathing are separate downstream processes.
02PROCESS & MATERIAL HANDOFF
From incoming fiber to an identified reel.
Coloring follows all four steps. For rewinding without a new color coating, the machine uses the confirmed transfer path and operating settings.
01FIBER FEED
Supply fiber under controlled tension.
Coordinate the driven pay-off, dancer and guide path with the actual supply reel.
02INK APPLICATION
Apply the identification coating.
Select the ink and die, center the coating system and set the required application conditions.
03CURING
Cure before traction and winding.
Match the UV-lamp or LED system, nitrogen protection and speed to the approved ink.
04REWINDING
Build the specified output reel.
Coordinate wheel haul-off, winding tension and traverse for the required reel package.
03CONFIGURATION & PROJECT SCOPE
Choose the processing duty and curing system.
Compare UV-lamp coloring, an LED configuration and rewinding mode. Each requires its own operating and acceptance conditions.
PROJECT EQUIPMENT REFERENCEUV-lamp machine — equipment image
CONFIGURATION BASISUV-lamp equipment image · final layout follows the technical proposal
04SEVEN INTEGRATED MACHINE UNITS
Follow the fiber, one function at a time.
Select a unit to review its role and project requirements. These functions are integrated into the complete machine; the supplied reference image shows the whole equipment.
FIBER PATH & MACHINE CONTROL
07 · PLC & operator controls coordinate the process
UV-LAMP MACHINE · EQUIPMENT REFERENCE01 / 07
UV-lamp complete-machine image. Individual component photos and the final internal layout are confirmed for the selected project.
Driven fiber pay-off
Feeds one optical fiber from the supply reel. The movable, motor-driven pay-off coordinates reel motion with fiber demand to limit tension variation and vibration.
CONFIRM FOR YOUR PROJECT
Supply reel flange, barrel, bore, width and mass; fiber length; drive and threading arrangement.
Selected unit 01: Driven fiber pay-off
05SEPARATE TECHNICAL SPECIFICATIONS
Two machine designs. Two specification schedules.
Select the complete UV-lamp or LED configuration. The electrical supply, drives, curing unit and speed ratings below belong to the stated reference equipment.
UV-lamp machine
| 프로세스 | Single-fiber coloring and rewinding |
|---|---|
| Coloring production speed | Up to 1,800 m/min |
| Mechanical design speed | Up to 2,000 m/min |
| Rewinding speed | 선택한 기술 제안서에서 확인하세요 |
| Curing technology | UV lamp with nitrogen flushing |
| UV lamp power | 7.5 kW |
| Color coating thickness | 3–5 μm |
| Pay-off tension | 0.2–1.0 N; tolerance ±0.05 N |
| Reel reference | 25 / 50 km classes; final reel dimensions to confirm |
| Pay-off drives | 2 × 1.5 kW Panasonic servos; 0.4 kW traverse |
| Wheel haul-off | 0.75 kW Panasonic servo |
| Take-up drives | 1.5 kW Panasonic servo; 0.4 kW traverse |
| Controls | Siemens S7 PLC; Kinco 10.2-inch HMI; RKC PID |
| Installed power reference | Approx. 13 kW |
| Electrical supply reference | 380 V / 50 Hz |
Reference configuration. Final supply, performance and utilities follow the agreed technical proposal and trial conditions.
LED-curing machine
| 프로세스 | Single-fiber coloring and rewinding |
|---|---|
| Coloring speed | 2,000 m/min |
| Mechanical design speed | 2,200 m/min |
| Rewinding speed | ≤2,200 m/min |
| Curing technology | LED oven with nitrogen protection |
| LED curing power | 3.7 kW |
| Cooling fan motor | 1.1 kW |
| Color coating thickness | 3–5 μm |
| Pay-off tension | 0.2–1.0 N; tolerance ±0.05 N |
| Traverse pitch | 0.1–2.0 mm |
| Additional attenuation after coloring | ≤0.02 dB/km; agreed test method and conditions |
| Maximum reel diameter / mass | Ø236 mm / 10 kg |
| Machine dimensions (L × W × H) | 1,900 × 1,350 × 2,100 mm |
| Pay-off drives | 2 × 1 kW Panasonic servos; 0.4 kW traverse |
| Wheel haul-off | 0.75 kW Panasonic servo |
| Take-up drives | 1 kW Panasonic servo; 0.4 kW traverse |
| Controls | Siemens S7-300 PLC; Kinco 10.2-inch HMI; RKC PID |
| Electrical supply reference | 440 V / 60 Hz |
| Nitrogen purity | ≥99.99% |
| Compressed air | 0.5 MPa |
| Operating ambient temperature | 20–25 °C |
| 코팅 다이 온도 | 20–60 °C; tolerance ±2 °C |
| Ink pressure / capacity | 0–2.0 bar / 2 kg |
Reference configuration. Final supply, performance and utilities follow the agreed technical proposal and trial conditions.
COLORING SPEED · REWINDING SPEED · MECHANICAL DESIGN SPEED
내 요구사항 검토하기 Specify the production duty and acceptance conditions.
The LED unit's 3.7 kW curing rating is not total machine power. Confirm the installed-load schedule and agree the fiber, ink, cure, tension, winding and optical tests for the selected design.
06DOWNSTREAM PRODUCTION
Connect prepared fiber to your cable route.
The coloring machine prepares the fiber package. Select the downstream production stages from the finished cable drawing and the processes already available in your factory.
NEXT PROCESS
느슨한 튜브 생산 라인
Feed the prepared fiber reels into the approved loose-tube extrusion and filling process.
Explore the routeFULL CABLE ROUTE
ADSS 케이블 생산 라인
Connect fiber preparation with loose tubes, stranded core, aramid reinforcement and sheathing.
Explore the routeCOMPARE ROUTES
광섬유 케이블 생산 라인
Start from the finished cable to identify the required preparation and downstream equipment.
Explore the route07UV EQUIPMENT REFERENCE & LED VIDEO
Review the equipment behind each configuration.
The UV-lamp image and LED factory video show their respective equipment designs. Use the selected technical schedule and agreed trial conditions for acceptance.
Enclosed machine reference
Equipment image from the outdoor optical cable project. Review the lamp system, reel arrangement and final installation drawing with the UV-lamp specification.
View UV-lamp specifications →Fiber path, reel stations and HMI
HONGKAI factory footage shows the fiber path, guide rollers, reel handling and HMI with a 2,000 m/min display. The display is an operating reference; acceptance uses the agreed materials and quality tests.
Trial the approved fiber and ink.
Confirm fiber condition, ink, input reel and output package before running the selected machine.
Observe steady running and transitions.
Check tension, coating, curing, haul-off and winding during starts, stable production and stops.
Agree the finished-fiber inspection.
Record color identification, coating and cure quality, reel build and the agreed optical measurements.
08HONGKAI PROJECT SUPPORT
Connect equipment supply with factory start-up.
The written proposal should connect equipment selection, integration and start-up responsibilities. Confirm the scope with HONGKAI for your project.
장비 범위
- Specify the supplied modules and quantities
- Identify retained and buyer-supplied equipment
- Record equipment-source responsibilities
Line integration
- 레이아웃 및 자재 흐름 인터페이스 검토
- Define controls, utilities and safety boundaries
- 설치 및 시운전 범위에 동의함
Start-up & support
- 시험 제품 및 승인 기록 정의
- Confirm operator training and documentation
- Agree spare-parts and after-sales scope
09START THE ENGINEERING REVIEW
Tell us about your fiber preparation requirements.
Start with your fiber, ink and reel specifications. Technical details can be confirmed during the first review.
WHAT TO PREPARE
Nine inputs for your coloring machine.
- 01
Fiber type, coating diameter and incoming condition
- 02
Color program, ink brand / grade and coating target
- 03
UV-lamp or LED curing preference
- 04
Input and output reel drawings, mass and length
- 05
Target coloring and rewinding duties
- 06
Tension, winding and optical quality requirements
- 07
Site voltage, frequency, nitrogen and compressed air
- 08
Workshop space, installation and service access
- 09
Trial materials, inspection method and acceptance scope
10BUYER FAQ
Questions before specifying your HK-235 machine.
Review the fiber, curing method, reel compatibility and information needed for a proposal.
01Does HK-235 process 12 fibers at the same time?
공급된 기계 참조는 한 번에 하나의 광섬유만 처리합니다. 생산 프로그램에 따라 서로 다른 식별 색상이 적용되며, 12-색상 프로그램은 12개의 동시 광섬유 경로를 의미하지 않습니다.
02착색과 재권취의 차이점은 무엇입니까?
착색 공정은 식별용 잉크를 도포한 후 권취 전에 경화합니다. 재권취는 기존의 섬유 패키지를 제어된 장력과 트래버스로 이송하며, 새로운 색상 코팅은 적용하지 않습니다. 선택한 장비의 스레딩 경로와 작동 설정을 확인하십시오.
03Can I choose UV-lamp or LED curing?
HONGKAI source documents include a UV-lamp machine reference and a separate LED-curing configuration. Select the system together with the ink, nitrogen, cooling, electrical supply and required production duty. Final scope follows the technical proposal.
04최대 기계 속도가 보장된 착색 속도인가요?
아니요. 기계 설계 속도, 코팅 속도 및 재권취 속도는 서로 다른 제한 조건이나 작업 범위를 나타냅니다. 달성 가능한 코팅 성능은 광섬유, 잉크, 코팅 두께, 경화 조건, 장력 및 합의된 품질 기준에 따라 달라집니다.
05기존의 광섬유 릴이 맞을까요?
릴 길이만으로는 부족합니다. 플랜지 및 배럴 지름, 폭, 보어, 완전히 감긴 릴의 질량, 권선 요구사항을 제공하십시오. UV 및 LED 광원 구성은 서로 다른 릴 참조 사양을 명시하고 있으므로 호환성을 확인해야 합니다.
06Are the seven units separate machines?
They are seven integrated functional units of the coloring and rewinding machine. The supplied outdoor-project document provides one complete-machine image, not seven independent component photographs.
07이 장비는 광케이블 공장에서 어떤 위치에 배치되나요?
이 장비는 루스튜브 압출 또는 타이트 버퍼링과 같은 공정 전에 식별된 광섬유 패키지를 준비합니다. 다음 생산 단계는 완제 케이블과 적절한 프리컬러드 광섬유가 이미 공급되는지 여부에 따라 달라집니다.
08견적을 위해 무엇을 보내야 하나요?
광섬유 및 잉크 사양, 요구되는 착색 또는 재권취 작업, 릴 도면, 목표 생산량, 경화 방식 선호도 및 현장 유틸리티를 보내십시오. 검사 및 승인 요구사항과 기존 장비 인터페이스가 있다면 추가하십시오.
