Support and unwind the donor package
The double-head motorized pay-off is the left equipment assembly. Final shaft, spool fit and unwinding direction follow the approved donor interface.
01Peralatan respooling yang dipilih
Mesin Gulung Ulang Serat Optikuntuk Gulungan Pembayaran Kecil
Rewind natural-color coated optical fiber from an approved donor spool onto a removable small target spool, with automatic traverse, length metering, fiber-break detection, tension recording and winding-pitch control.
- Machine capability
- Up to 500 m/min, subject to project qualification
- Confirmed input
- Serat optik berlapis warna alami
- Machine output
- Gulungan luka kecil yang dapat dilepas
- Dasar penerimaan
- Fiber Anda, baik antarmuka gulungan maupun FAT yang disepakati
Mesin menyiapkan gulungan kecil yang telah dililitkan. Pemasangan ke dalam wadah payout atau rumahan merupakan proses terpisah di tahap hilir.
Real HONGKAI equipment
02Fiber and spool interfaces
Map the Fiber and Both Spool Interfaces Before Fixing the Machine Scope
Select an interface to connect the real material or package role with the corresponding respooler function. Final dimensions, tooling and downstream fit remain project-specific.
Complete respooler
Scope boundary
The respooler produces a removable wound spool. Complete payout-housing manufacture, outlet design, system integration and final canister assembly are separate downstream responsibilities unless expressly included in the written proposal.
03Konfigurasi referensi
Review Five Coordinated Functional Zones for the Optical Fiber Respooler
The supplied reference configuration lists three equipment assemblies working across five functional zones. Review the equipment list, then select a zone to check its input, output and project interface.
Tiga Rakitan Peralatan, Satu Jalur Terkoordinasi
The reference configuration lists one set of each assembly below. These component codes identify the equipment units, not a fixed model number for the complete respooler.
-
Pay-off bermotor kepala ganda
2GQZDFX-00 · Quantity: 1 set
- Spool formats
- Φ236 × Φ25.4 × 108 mm (25 km reference); Φ265 × Φ25.4 × 180 mm (50 km reference).
- Drive
- Two 750 W AC Shanghai Ruishun Special motors with Danfoss control. Cabinet-type, shaft-mounted motorized pay-off.
- Kontrol
- Automatic tension-frame control, PID control and fiber-break alarm. Listed pay-off tension: 0.3–1.5 N. Linked operation with the main machine or independent operation.
-
Capstan roda tunggal Φ300 mm
300LSQY-00 · Quantity: 1 set
Termasuk perangkat dancer- Konstruksi
- Satu roda capstan aluminium cor berdiameter Φ300 mm pada rangka pelat baja A3 dan baja kanal yang dilas.
- Drive
- AC 380 V, 2 HP Panasonic servo motor, worm reducer and drive, coordinated with the main machine.
- Speed & length
- Listed maximum capstan line speed: 500 m/min. Six-digit length counter; measurement tolerance and FAT method require project agreement.
-
Penggulung satu poros Φ236 mm
236DZSX-00 · Quantity: 1 set
- Penggerak take-up
- AC 380 V, 3 HP Siemens Beide motor with a NIDEC inverter and a tension-deflection detector for automatic speed regulation. Other inverter brands are available on customer request, as specified in the agreed bill of materials.
- Traverse
- Screw-type traversing with a 400 W Panasonic servo motor and driver. Traverse pitch and range are adjustable and coordinated with take-up speed.
- Interface
- Listed spool diameter: Φ236 mm; take-up line speed: below 500 m/min. The listed controls include a 6.7-inch HMI and S7-200 PLC.
Spool dimensions are reproduced in the source document's order. The 25 km and 50 km figures describe its reference donor packages, not guaranteed target winding lengths. Final spool fit, component selection, qualified operating speed and supply scope follow the approved drawings, written proposal and FAT agreement. The five zones below explain the functions distributed across these three assemblies.
Section 02 interface mapping
Tidak ada antarmuka yang dipilih
Choose the fiber, donor spool, target spool or downstream housing above, or review all five zones directly.
Choose an interface
Stage 01 · Material entry
Left pay-off unit
Pay-off tension and fiber-break alarm
The listed pay-off tension-frame and PID controls regulate fiber entry and include a fiber-break alarm. Confirm the alarm response in FAT; its sensor location is not established by this photograph.
Data serat dan antarmuka donatur-gulungan
Provide the fiber datasheet plus donor-spool drawing or physical sample.
03BVideo proses terkait
Perhatikan Jalur Serat Aktual Sebelum Membahas Kinerja
Official HONGKAI product video44-second YouTube Short
Catatan kerja vertikal
Catatan kerja vertikal
Official product video
Watch product video on YouTube ↗
Watch product video on YouTube ↗
Natural coated optical fiber passes through the visible pay-off, guiding, traverse and take-up path. This process reference connects the five functional zones in Section 03, but it is not a substitute for the written configuration or project FAT record.
Visible here
Peralatan dan gerakan: mesin, rute serat, pergerakan panduan, dan proses penggulungan ulang spool kecil.
Not proven here
Konfigurasi akhir, kesalahan panjang, penerimaan tegangan, penerimaan pitch penggulungan, atenuasi optik, atau rakitan tabung lengkap.
Prove in FAT
Use the buyer's agreed fiber and spool interfaces, then record length, tension, break response, pitch and package appearance.
05Masukan perencanaan
Mark the inputs ready for the first respooling review.
Select only the topics available now. A selection asks HONGKAI to review that topic; it does not approve a value, tooling interface, operating condition, acceptance result or supply scope.
06Reference evidence
Bukti Referensi Sepanjang Jalur Respools Lima Tahap
Use the tabs to review what the published HONGKAI media actually shows at each functional stage. These views are references only, not the project FAT, final supplied configuration or an acceptance record.
Jalur lima tahap dilanjutkan
Pay-off → tension → guiding, metering and break monitoring → traverse → small-spool take-up
0 topics carried
No planning topics are selected yet. The media below remains a visible reference, not an approved project definition.
Stage 01 · Left unit
Donor-spool pay-off unit
- Visible here
- The left unit is the donor-spool pay-off section of this machine.
- Still to verify
- Spool fit and pay-off settings require the approved project interface.
Stage 1 of 5
iThe images and official product video establish only what can be seen in the published media. Performance values, final tooling, supplied scope and acceptance results belong in the mutually approved technical agreement and FAT record.
07Pertanyaan Pembeli
Pertanyaan yang Harus Diselesaikan Pembeli Sebelum Konfigurasi
These answers define the published product boundary. Final tooling, interfaces, operating condition and acceptance criteria remain part of the written project scope.
How many stages are in the reference respooling route?
The reference route uses five connected handling stages inside one respooling system: donor-spool pay-off, tension control, length metering and break detection, traverse and pitch control, and removable small-spool take-up. These are process stages, not five independently supplied production machines.
Struktur input dan output mana yang dicakup oleh rute ini?
The confirmed input is natural-color coated optical fiber on an approved donor spool. The machine output is a removable small wound spool prepared for a separate downstream payout housing or canister operation. It does not manufacture the complete housing, outlet or UAV assembly.
How does the fiber pass from one stage to the next?
The fiber leaves the donor spool, passes through the agreed tension and guide path, is metered and monitored for a break condition, then follows the coordinated traverse path onto the small target spool. Shaft, guide, fixture and package interfaces must be confirmed from drawings or physical samples.
What must the buyer provide before configuration review?
Provide the fiber datasheet or sample, donor-spool drawing or sample, target-spool drawing or sample, target length and error method, requested tension and recording basis, winding-pitch and appearance criteria, and the intended downstream housing interface.
Nilai-nilai mana yang tetap spesifik proyek?
Final tooling, shaft and fixture interfaces, qualified operating speed, metering method, tension criteria, break response, winding pitch, package appearance and any optional control or data functions remain subject to the written proposal and FAT method. Published reference formats are not universal compatibility guarantees.
What do the images and working video prove?
They can show the visible machine, fiber path, guide movement, spool arrangement and rewinding action. They do not prove the final project configuration, length error, tension acceptance, optical attenuation, production result or complete downstream housing assembly.
Tata letak, utilitas, dan detail peralatan yang ada mana yang harus ditinjau?
Share the usable footprint, operator and maintenance access, material flow, voltage, frequency, earthing and any retained upstream or downstream equipment. Final utility demand, installation interface and connection responsibility must be confirmed in the written project scope.
How should FAT, installation and service be confirmed?
FAT should use agreed fiber and spool inputs and record the approved length, tension, break-response, pitch and package-appearance checks. Optical attenuation comparison requires separate OTDR equipment and an agreed method. Installation, training, documents, schedule and service boundaries are confirmed in the signed technical and commercial scope.
Final tooling, equipment configuration, qualified operation, acceptance criteria and supply scope are defined only in the approved written agreement.
08Pertanyaan investasi
Start with the Fiber and Both Spool Interfaces
Send the natural coated fiber specification, donor-spool information and small target-spool drawing or sample. HONGKAI will review the handling path, tooling, winding controls and FAT boundary before defining the project configuration.
Current equipment
Respooler Serat Optik untuk Gulungan Payout Kecil
Serat optik berlapis warna alami pada gulungan kecil yang dapat dilepas.
Planning inputs remain open · No reference stage carried forward
Apa yang akan ditinjau HONGKAI
- Input
- Data serat dan antarmuka donatur-gulungan
- Output
- Target-spool drawing or physical sample
- Kontrol
- Length, tension record, break response and winding pitch
- Penerimaan
- Metode FAT material, perkakas, dan proyek yang disepakati
Prepare these items before sending
- Natural coated fiber datasheet or sample
- Donor-spool drawing or physical sample
- Target-spool drawing or physical sample
- Target length and agreed error method
- Winding-pitch and package appearance criteria
- Required FAT checks and trial profile
The shared form carries project context for review only. Final capability, tooling, commercial scope and acceptance criteria remain subject to the written HONGKAI proposal.
Equipment project brief
Optical Fiber Respooling Project Brief
Provide the natural coated fiber data, donor-spool and target-spool drawings or samples, target length, winding-pitch criteria and the FAT checks you want HONGKAI to review.
