UV-LAMP & LED CONFIGURATIONSUV-lamp machine — equipment image
UV-lamp equipment image from the outdoor cable project reference.
CONFIGURE THE WHOLE PROCESSFiber + ink + curing + tension + reel compatibility
01HONGKAI · OPTICAL FIBER PREPARATION
دستگاه رنگ‌آمیزی و بازپیچش فیبر نوری HK-235
Identify every fiber. Control every reel.
Apply and cure identification ink on individual optical fibers, then rewind them with coordinated tension and traverse. Select the curing system, fiber path and reel package around your production requirements.
- INPUT
- Optical fiber, approved ink and supply reel
- OUTPUT
- Identified, cured and rewound fiber
- PROCESSING PATH
- Single fiber · seven integrated functional units
- OPERATING DUTY
- Coloring with curing, or controlled rewinding
Fiber preparation: this machine colors or rewinds individual optical fibers. Loose-tube extrusion, tight buffering and cable sheathing are separate downstream processes.
02PROCESS & MATERIAL HANDOFF
From incoming fiber to an identified reel.
Coloring follows all four steps. For rewinding without a new color coating, the machine uses the confirmed transfer path and operating settings.
01FIBER FEED
Supply fiber under controlled tension.
Coordinate the driven pay-off, dancer and guide path with the actual supply reel.
02INK APPLICATION
Apply the identification coating.
Select the ink and die, center the coating system and set the required application conditions.
03CURING
Cure before traction and winding.
Match the UV-lamp or LED system, nitrogen protection and speed to the approved ink.
04REWINDING
Build the specified output reel.
Coordinate wheel haul-off, winding tension and traverse for the required reel package.
03CONFIGURATION & PROJECT SCOPE
Choose the processing duty and curing system.
Compare UV-lamp coloring, an LED configuration and rewinding mode. Each requires its own operating and acceptance conditions.
PROJECT EQUIPMENT REFERENCEUV-lamp machine — equipment image
CONFIGURATION BASISUV-lamp equipment image · final layout follows the technical proposal
04SEVEN INTEGRATED MACHINE UNITS
Follow the fiber, one function at a time.
Select a unit to review its role and project requirements. These functions are integrated into the complete machine; the supplied reference image shows the whole equipment.
FIBER PATH & MACHINE CONTROL
07 · PLC & operator controls coordinate the process
UV-LAMP MACHINE · EQUIPMENT REFERENCE01 / 07
UV-lamp complete-machine image. Individual component photos and the final internal layout are confirmed for the selected project.
Driven fiber pay-off
Feeds one optical fiber from the supply reel. The movable, motor-driven pay-off coordinates reel motion with fiber demand to limit tension variation and vibration.
CONFIRM FOR YOUR PROJECT
Supply reel flange, barrel, bore, width and mass; fiber length; drive and threading arrangement.
Selected unit 01: Driven fiber pay-off
05SEPARATE TECHNICAL SPECIFICATIONS
Two machine designs. Two specification schedules.
Select the complete UV-lamp or LED configuration. The electrical supply, drives, curing unit and speed ratings below belong to the stated reference equipment.
UV-lamp machine
| فرآیند | Single-fiber coloring and rewinding |
|---|---|
| Coloring production speed | Up to 1,800 m/min |
| سرعت طراحی مکانیکی | Up to 2,000 m/min |
| Rewinding speed | تأیید در پیشنهاد فنی انتخاب‌شده |
| Curing technology | UV lamp with nitrogen flushing |
| UV lamp power | 7.5 kW |
| Color coating thickness | 3–5 μm |
| کشش پرداخت | 0.2–1.0 N; tolerance ±0.05 N |
| Reel reference | 25 / 50 km classes; final reel dimensions to confirm |
| Pay-off drives | 2 × 1.5 kW Panasonic servos; 0.4 kW traverse |
| Wheel haul-off | 0.75 kW Panasonic servo |
| Take-up drives | 1.5 kW Panasonic servo; 0.4 kW traverse |
| کنترل‌ها | Siemens S7 PLC; Kinco 10.2-inch HMI; RKC PID |
| Installed power reference | Approx. 13 kW |
| Electrical supply reference | 380 V / 50 Hz |
Reference configuration. Final supply, performance and utilities follow the agreed technical proposal and trial conditions.
LED-curing machine
| فرآیند | Single-fiber coloring and rewinding |
|---|---|
| Coloring speed | 2,000 m/min |
| سرعت طراحی مکانیکی | 2,200 m/min |
| Rewinding speed | ≤2,200 m/min |
| Curing technology | LED oven with nitrogen protection |
| LED curing power | 3.7 kW |
| Cooling fan motor | 1.1 kW |
| Color coating thickness | 3–5 μm |
| کشش پرداخت | 0.2–1.0 N; tolerance ±0.05 N |
| Traverse pitch | 0.1–2.0 mm |
| Additional attenuation after coloring | ≤0.02 dB/km; agreed test method and conditions |
| Maximum reel diameter / mass | Ø236 mm / 10 kg |
| Machine dimensions (L × W × H) | 1,900 × 1,350 × 2,100 mm |
| Pay-off drives | 2 × 1 kW Panasonic servos; 0.4 kW traverse |
| Wheel haul-off | 0.75 kW Panasonic servo |
| Take-up drives | 1 kW Panasonic servo; 0.4 kW traverse |
| کنترل‌ها | Siemens S7-300 PLC; Kinco 10.2-inch HMI; RKC PID |
| Electrical supply reference | 440 V / 60 Hz |
| Nitrogen purity | ≥99.99% |
| Compressed air | 0.5 MPa |
| دمای محیط کارکرد | 20–25 °C |
| دمای قالب پوشش‌دهی | 20–60 °C; tolerance ±2 °C |
| Ink pressure / capacity | 0–2.0 bar / 2 kg |
Reference configuration. Final supply, performance and utilities follow the agreed technical proposal and trial conditions.
COLORING SPEED · REWINDING SPEED · MECHANICAL DESIGN SPEED
بررسی نیازمندی‌های من Specify the production duty and acceptance conditions.
The LED unit's 3.7 kW curing rating is not total machine power. Confirm the installed-load schedule and agree the fiber, ink, cure, tension, winding and optical tests for the selected design.
06DOWNSTREAM PRODUCTION
Connect prepared fiber to your cable route.
The coloring machine prepares the fiber package. Select the downstream production stages from the finished cable drawing and the processes already available in your factory.
NEXT PROCESS
خط تولید لوله شل
Feed the prepared fiber reels into the approved loose-tube extrusion and filling process.
Explore the routeFULL CABLE ROUTE
خط تولید کابل ADSS
Connect fiber preparation with loose tubes, stranded core, aramid reinforcement and sheathing.
Explore the routeCOMPARE ROUTES
خطوط تولید کابل فیبر نوری
Start from the finished cable to identify the required preparation and downstream equipment.
Explore the route07UV EQUIPMENT REFERENCE & LED VIDEO
Review the equipment behind each configuration.
The UV-lamp image and LED factory video show their respective equipment designs. Use the selected technical schedule and agreed trial conditions for acceptance.
Enclosed machine reference
Equipment image from the outdoor optical cable project. Review the lamp system, reel arrangement and final installation drawing with the UV-lamp specification.
View UV-lamp specifications →Fiber path, reel stations and HMI
HONGKAI factory footage shows the fiber path, guide rollers, reel handling and HMI with a 2,000 m/min display. The display is an operating reference; acceptance uses the agreed materials and quality tests.
Trial the approved fiber and ink.
Confirm fiber condition, ink, input reel and output package before running the selected machine.
Observe steady running and transitions.
Check tension, coating, curing, haul-off and winding during starts, stable production and stops.
Agree the finished-fiber inspection.
Record color identification, coating and cure quality, reel build and the agreed optical measurements.
08HONGKAI PROJECT SUPPORT
Connect equipment supply with factory start-up.
The written proposal should connect equipment selection, integration and start-up responsibilities. Confirm the scope with HONGKAI for your project.
دامنه تجهیزات
- ماژول‌ها و تعدادهای تأمین‌شده را مشخص کنید
- Identify retained and buyer-supplied equipment
- ثبت مسئولیت‌های مربوط به تجهیزات و منابع
Line integration
- بررسی چیدمان و رابط‌های جریان مواد
- Define controls, utilities and safety boundaries
- محدوده نصب و راه‌اندازی را توافق کنید
Start-up & support
- Define trial products and acceptance records
- تأیید آموزش اپراتور و مستندات
- Agree spare-parts and after-sales scope
09START THE ENGINEERING REVIEW
Tell us about your fiber preparation requirements.
Start with your fiber, ink and reel specifications. Technical details can be confirmed during the first review.
WHAT TO PREPARE
Nine inputs for your coloring machine.
- 01
Fiber type, coating diameter and incoming condition
- 02
Color program, ink brand / grade and coating target
- 03
UV-lamp or LED curing preference
- 04
Input and output reel drawings, mass and length
- 05
Target coloring and rewinding duties
- 06
Tension, winding and optical quality requirements
- 07
Site voltage, frequency, nitrogen and compressed air
- 08
Workshop space, installation and service access
- 09
Trial materials, inspection method and acceptance scope
10BUYER FAQ
Questions before specifying your HK-235 machine.
Review the fiber, curing method, reel compatibility and information needed for a proposal.
01آیا HK-235 الیاف 12 را همزمان پردازش می‌کند؟
ماشین مرجع تأمین‌شده، یک فیبر نوری را در هر زمان پردازش می‌کند. رنگ‌های شناسایی مختلف مطابق با برنامه تولید اعمال می‌شوند؛ یک برنامه 12-رنگ به معنای 12 مسیر فیبر همزمان نیست.
02تفاوت بین رنگ‌آمیزی و بازپیچش چیست؟
رنگ‌آمیزی، جوهر شناسایی را اضافه کرده و قبل از پیچش آن را خشک می‌کند. بازپیچش، بسته فیبر موجود را با کشش و حرکت عرضی کنترل‌شده منتقل می‌کند، بدون اینکه پوشش رنگی جدیدی اعمال شود. مسیر نخ‌گذاری و تنظیمات عملیاتی ماشین انتخاب‌شده را تأیید کنید.
03Can I choose UV-lamp or LED curing?
HONGKAI source documents include a UV-lamp machine reference and a separate LED-curing configuration. Select the system together with the ink, nitrogen, cooling, electrical supply and required production duty. Final scope follows the technical proposal.
04آیا حداکثر سرعت مکانیکی، سرعت تضمین‌شده رنگ‌آمیزی است؟
خیر. سرعت طراحی مکانیکی، سرعت رنگ‌آمیزی و سرعت بَرگَردان هر کدام محدودیت‌ها یا وظایف متفاوتی را توصیف می‌کنند. عملکرد قابل دستیابی در رنگ‌آمیزی به فیبر، جوهر، ضخامت پوشش، شرایط خشک‌کردن، کشش و معیارهای کیفی توافق‌شده بستگی دارد.
05آیا قرقره‌های فیبر موجود من جا می‌شوند؟
تنها طول قرقره کافی نیست. قطر فلنج و استوانه، عرض، قطر داخلی (بوش)، جرم قرقره پر و الزامات سیم‌پیچی را ارائه دهید. پیکربندی‌های منابع UV و LED دارای مراجع قرقره متفاوتی هستند، بنابراین باید سازگاری آنها بررسی شود.
06آیا این هفت واحد ماشین‌های جداگانه‌ای هستند؟
آنها هفت واحد عملکردی یکپارچه‌شده از دستگاه رنگ‌آمیزی و پیچش مجدد هستند. سند پروژه خارجی تأمین‌شده، یک تصویر کامل از ماشین را ارائه می‌دهد، نه هفت عکس مستقل از اجزا.
07این دستگاه در کارخانه کابل نوری در کجا جای می‌گیرد؟
این مرحله، بسته‌های فیبر شناسایی‌شده را قبل از فرآیندهایی مانند اکستروژن لوله شل یا بافرینگ محکم آماده می‌کند. مرحله بعدی تولید به کابل نهایی و همچنین به این موضوع بستگی دارد که آیا فیبر از پیش رنگ‌شده مناسب از قبل تأمین شده است یا خیر.
08برای دریافت پیش‌فاکتور چه چیزی باید ارسال کنم؟
مشخصات فیبر و جوهر، رنگ‌آمیزی مورد نیاز یا وظیفه بازپیچش، نقشه‌های سُلَه، خروجی هدف، ترجیح در خشک‌کردن (کیورینگ) و امکانات سایت را ارسال کنید. الزامات بازرسی و پذیرش و هرگونه رابط تجهیزات موجود را اضافه نمایید.