Производственная линия для изготовления патч-кордов Simplex / Duplex

Что производит этот производственный маршрут? Two linked production lines form the reference cable body for simplex or duplex patch cords. HK-30 turns bare optical fiber into the tight-buffered element. HK-50 feeds one or two tight-buffered elements with aramid yarn, extrudes the project-specified outer jacket, then cools, measures and takes up the finished cable body. Connector termination, end-face polishing and optical testing are separate downstream processes. Final construction follows the approved cable drawing.

Производственный маршрут
HK-30 → HK-50 Patch Cord Cable Body
Подход к управлению
Согласованные системы управления, проверенные для каждого производственного этапа
Основные процессы
Экструзия плотного буфера · обмотка арамидной нитью · экструзия наружной оболочки по спецификации проекта
Подходящий диапазон кабелей
Simplex or duplex patch-cord cable body · connector assembly and testing handled separately
PRODUCTION ROUTE PREVIEW HK-50 final cable-body line
HK-50 cable production line 3D panorama shown completely and centered on a light background Final cable-body stage · Complete equipment train shown without cropping TWO-STAGE ROUTE BELOW Review equipment route
WHAT THE CLIENT SELECTED Производственная линия для изготовления патч-кордов Simplex / Duplex HK-30 · HK-50 Patch Cord Cable Body · tight-buffered and aramid-reinforced cable-body route
02 Patch Cord Cable anatomy

Trace the three-part Patch Cord cable body from tight buffer to outer jacket.

Open the exploded view, select one of the three cable-body parts, and see whether HK-30 or HK-50 forms or integrates it into the finished cable body. Bare optical fiber enters HK-30 directly without coloring.

Инженерная плита взрывного вида Reference tight-buffered Patch Cord cable-body construction
Patch Cord Cable 3D cutaway showing optical fiber, white tight buffer, aramid yarn and purple outer jacket 01 Собранный справочник
Обзор · переключайте представления, не покидая этот раздел Все компоненты кабеля остаются видимыми, при этом избыточная белая поля уменьшена.
Маршрут от структуры к процессу

Two production stages form the Patch Cord cable body.

Выберите слой выше, чтобы выделить этап, который готовит, формирует или интегрирует его.

01HK-30 · Tight-buffer extrusionPay off the uncolored bare optical fiber, apply the tight buffer, cool, measure and take up the buffered element.
02HK-50 · Aramid serving + jacketFeed one or two buffered elements, apply aramid yarn, extrude the outer jacket and take up the cable body.
Эталонная граница: this render indexes only the three cable-body parts: tight buffer, aramid yarn and outer jacket. Uncolored bare optical fiber feeds HK-30 directly; no fiber-coloring stage is part of this route. A duplex construction repeats the same three-part stack for each leg. Confirm materials, dimensions and connector requirements against the approved drawing.
03 Референсная конфигурация

Review the production configuration for the selected cable-body part.

The cable-body choice from Section 02 is carried here. Review its mapped HK-30 or HK-50 stage, then inspect the complete two-stage Patch Cord cable-body route.

Carried from cable-body structure No cable-body part selected Start from the cable-body structure above, or review the full two-stage route below.
Choose a cable-body part
Complete production-line image Complete line · Centered reference scale
Selected production stage Tight-buffer extrusion
Начало маршрута ссылки

HK-30

Tight-buffer extrusion

Pay off uncolored bare optical fiber, apply the approved tight-buffer compound, then cool, measure, haul off and take up the buffered element.

Вход
Uncolored bare optical fiber + approved tight-buffer compound
Выход
Qualified 0.6/0.9 mm tight-buffered fiber
Позиция маршрута
Stage 01 · Tight-buffer element formation
Ссылочный производственный этап
Роль процесса

Form the qualified tight-buffered element

Control fiber pay-off, preheating, extrusion, cooling, diameter measurement, haul-off and take-up without a fiber-coloring stage.

Область ссылки

Fiber handling · preheating · tight-buffer extrusion

This stage turns the approved uncolored bare optical fiber into the buffered element required by the Patch Cord cable-body drawing.

Подтвердить перед предложением

Fiber specification, buffer OD and compound

Confirm optical-fiber input, target 0.6/0.9 mm buffer diameter, compound, line speed, tension and reel package.

Patch Cord cable-body route only.

Завершение соединителя, полировка торцевой поверхности и оптическое тестирование являются отдельными последующими процессами. Окончательная комплектация оборудования соответствует утверждённому чертежу кабеля и исходным данным проекта.

03B Видео производственного процесса

Watch HK-50 complete the Patch Cord cable body.

This HONGKAI video shows the simplex or duplex Patch Cord soft-cable production process. Use it to review aramid-yarn serving, outer-jacket extrusion and finished cable-body take-up alongside the two-stage configuration above.

HONGKAI video · Patch Cord HK-50 process Смотреть на YouTube
Reference boundary: this video supports the HK-50 cable-body stage. Confirm the final simplex or duplex construction, aramid package, jacket material, cable diameter, speed, reel format, equipment list, layout and acceptance criteria in the written proposal. If the embedded player is unavailable, use "Watch on YouTube" above.
04 Ответственность за проект

Define the Patch Cord cable-body project boundary before the route is finalized.

The two-stage cable-body route above is a reference configuration, not a contractual supply scope. Buyer, HONGKAI and joint responsibilities become final only in the approved technical proposal or agreement.

Статус объема работ Требуется инженерный обзор

Ничто из нижеперечисленного не считается включенным, исключенным, поставляемым покупателем или HONGKAI-поставляемым, пока это не подтверждено в письменной форме.

Матрица ответственности Проверьте все три группы ответственности

Раскрытие группы показывает только ее детали; это не подтверждает объем работ.

Подготавливает покупатель Ответственность покупателя Информация о проекте, продукте и объекте для инженерного анализа Элементы 4

Информация HONGKAI должна быть рассмотрена до фиксации производственного маршрута и конфигурации эталонного оборудования.

  • Approved simplex or duplex cable-body drawing, fiber specification, element count, target buffer OD, finished OD and performance requirements Требует подтверждения
  • Uncolored bare optical fiber, tight-buffer compound, aramid-yarn package, jacket material, color and marking inputs Требует подтверждения
  • Factory space, utilities, access, reel sizes and installation conditions Требует подтверждения
  • Existing upstream and downstream equipment, including any separate connector-termination and testing processes Требует подтверждения
Определено в письменном предложении Ответственность HONGKAI Рекомендуемая конфигурация и границы поставки, указанные в ценовом предложении Элементы 4

HONGKAI определяет рекомендуемую конфигурацию и границы поставки после анализа доступных данных проекта.

  • Recommended two-stage HK-30 to HK-50 cable-body route and reference configuration Требует подтверждения
  • Quoted equipment list, line interfaces and equipment-source boundary Требует подтверждения
  • Required HK-30 to HK-50 interfaces, tooling, tension control, cooling, diameter measurement, haul-off and take-up Требует подтверждения
  • Объем документации, пуско-наладки, обучения и послепродажного обслуживания, указанный в предложении Требует подтверждения
Подтверждено совместно Совместное подтверждение Технические интерфейсы, приемка и координация проекта Элементы 4

Технические интерфейсы, приемка и координация проекта требуют письменного подтверждения от обеих команд проекта.

  • Final Patch Cord cable-body route and equipment configuration Требует подтверждения
  • Размещение, разделение интерфейсов и условия готовности площадки Требует подтверждения
  • Trial materials, sampling and acceptance criteria for the tight-buffered element and finished cable body Требует подтверждения
  • График поставки, монтажа, испытаний, изменений и окончательного согласования Требует подтверждения

05 Входные данные для планирования

Prepare the inputs for a complete Patch Cord cable-body production review.

Выберите темы планирования, которые вы готовы обсудить на первом инженерном обзоре. Выбор обозначает тему для обзора, но не подтверждает технические параметры, количество оборудования, марку материала, целевые показатели производительности или объем поставки.

Select the production-line planning topics to review
06 Ссылки и верификация

Review the available Patch Cord cable-body production references and what still needs confirmation.

These images and videos illustrate the HK-30 and HK-50 stages mapped to the current Patch Cord cable-body route. They are reference records, not a final equipment list, factory layout, performance commitment or acceptance record.

Контекст раздела 05, перенесенный далее HK-30 tight-buffer extrusion → HK-50 aramid-yarn serving and outer-jacket extrusion

Пока не выбрано ни одной темы планирования. Вернитесь в раздел 05, чтобы добавить приоритеты проверки.

Reference image of the complete HONGKAI HK-30 tight-buffered optical-fiber production line mapped to the Patch Cord cable-body route
Справочный этап 01
Не окончательная компоновка
Справка доступна

HK-30 tight-buffer extrusion reference

Reference line for receiving uncolored bare optical fiber, applying the approved tight-buffer compound, then cooling, measuring, hauling off and taking up the buffered element. Fiber specification, target buffer OD, compound, tooling, tension and reel format remain project-specific.

These production-stage images and videos illustrate the current two-stage Patch Cord cable-body planning route only. Connector termination, end-face polishing and optical testing remain separate downstream processes unless quoted separately. Final equipment quantity, sequence, dimensions, supply, performance and acceptance are defined only by the mutually approved technical agreement.

Справочный этап 01

HK-30 tight-buffer extrusion reference

1 of 2
Patch Cord customer feedback

Project feedback on Patch Cord equipment and HONGKAI support.

These project perspectives evaluate the proposed HK-30 and HK-50 equipment route, HONGKAI's engineering communication and the support provided during project review. HK-30 → HK-50

HONGKAI customer project photo paired with Sumon Reza
Опубликованный клиентский отчет
Маршрут оборудования
For our Patch Cord cable-body project, the HK-30 tight-buffer line and HK-50 aramid-yarn serving and jacketing line were presented as one connected route. The equipment sequence, material handoff and take-up arrangement gave our production team a clear basis for evaluating the proposal.
Сумон Реза Руководитель завода · Юго-Восточная Азия
HONGKAI фото проекта клиента с Тариком Абдуллой
Опубликованный клиентский отчет
Инженерная поддержка
HONGKAI's engineers reviewed the simplex or duplex cable drawing with us, including tight-buffer diameter, aramid package, jacket material, tooling and reel format. Their explanation made the proposed HK-30 and HK-50 configuration easier for our engineering team to assess.
Тарик Абдулла Менеджер операций · Джакарта, Индонезия
HONGKAI customer project photo paired with Maria da Silva
Опубликованный клиентский отчет
Обслуживание компании
During project review, HONGKAI clearly separated cable-body production from downstream connector termination, end-face polishing and optical testing, then explained the utilities, layout, inspection points and acceptance conditions. The structured response gave our team a practical checklist for implementation planning.
Мария да Силва Специалист WP · Сан-Паулу, Бразилия

Names, roles and photos follow existing HONGKAI customer records. The Patch Cord-specific project-evaluation wording addresses the proposed equipment route and HONGKAI's engineering support, and is not presented as a verified verbatim customer quotation.

07 Маршрут FAQ

Clarify the Patch Cord cable-body route before requesting a proposal.

These answers connect the simplex or duplex cable-body construction to the HK-30 and HK-50 reference stages and the inputs needed for engineering review.

Какие этапы включены в эталонный маршрут корпуса патч-корда?

The reference route has two stages. HK-30 forms the qualified tight-buffered element from approved uncolored bare optical fiber. HK-50 receives one or two buffered elements, applies the specified aramid-yarn package, extrudes the outer jacket, then cools, measures, hauls off and takes up the finished cable body. The final configuration follows the approved drawing and written project inputs.

Требует ли этот маршрут этапа окрашивания волокна?

No. The current reference route feeds uncolored bare optical fiber directly into HK-30, so a separate coloring stage is not included. The buyer still needs to confirm the optical-fiber specification, input reel condition and handling requirements.

Чем отличается маршрут для кабельных оболочек симплексного и дуплексного типов?

A simplex cable body uses one qualified tight-buffered element, while a duplex construction uses two elements or repeated legs. The exact profile, element spacing, aramid distribution, finished dimensions and reel format must be defined by the approved simplex or duplex cable-body drawing.

Что контролирует HK-30 во время производства с плотной буферной оболочкой?

HK-30 manages bare-fiber pay-off, preheating, tight-buffer extrusion, cooling, dimensional monitoring, haul-off and take-up. The fiber input, buffer compound, target buffer diameter, tooling, tension range and reel package remain project-specific.

Что делает HK-50 a с элементом с плотной буферной оболочкой?

HK-50 guides one or two qualified buffered elements, serves the approved aramid-yarn package and extrudes the project-specified outer jacket. It also covers cooling, dimensional monitoring, marking, traction, accumulation and finished cable-body take-up. Yarn type, package, count, tension, jacket material, color, tooling and finished dimensions require confirmation.

Включены ли заделка разъёмов, полировка торца и оптическое тестирование?

Not by default. The HK-30 to HK-50 route produces the Patch Cord cable body. Connector termination, end-face polishing and optical testing are separate downstream processes unless they are reviewed and quoted as a separate part of the project scope.

Подтверждают ли эталонные изображения и видео скорость, производительность или компоновку линии?

No. They illustrate the process stages and reference equipment only. They do not confirm machine quantities, factory layout, speed, capacity, performance, certification, supplied scope or acceptance criteria for a specific project. Those values must be defined in the written technical and commercial agreement.

Какую информацию должен предоставить покупатель для инженерного рассмотрения?

Please provide the approved simplex or duplex cable-body drawing; optical-fiber and reel data; element count; target buffer and finished dimensions; tight-buffer, aramid and jacket specifications; color and marking; source and delivery reels; product mix and target output; factory utilities and layout; existing equipment interfaces; inspection and acceptance requirements; and the project schedule. Unknown items can remain identified for joint engineering review.

Final cable construction, equipment, performance, acceptance criteria and supply scope are defined in the signed technical and commercial agreement.

08 Запрос на инвестиции

Plan your Patch Cord cable-body production project.

Share the available simplex or duplex cable-body drawing; uncolored bare optical-fiber specification and input reel format; target tight-buffer diameter and compound; aramid-yarn type, package and count; outer-jacket material, color, profile, finished dimensions and marking; product mix, output and reel plan; factory conditions; downstream-process needs; and project schedule. HONGKAI will review the HK-30 to HK-50 route, equipment interfaces, cable-body boundary and open technical items before preparing a project-specific proposal.

Контекст текущей страницы Simplex or duplex Patch Cord cable body · HK-30 → HK-50 Этот контекст приведен в качестве справки к запросу. Он не подтверждает финальный производственный маршрут или конфигурацию оборудования. Планируемые входные данные остаются открытыми · Этапы поддержки не переданы вперед

Что будет анализировать HONGKAI

План целевого продукта
Simplex or duplex cable-body construction, element count, target dimensions and material requirements
Маршрут процесса
HK-30 tight-buffer extrusion and HK-50 aramid-yarn serving, outer-jacket extrusion, cooling and take-up
Downstream boundary
Connector termination, end-face polishing and optical testing reviewed separately unless included in writing
Capacity & reel plan
Product mix, target output, expected operating conditions and input and output reel formats
Условия на заводе
Available space, utilities, existing equipment, material flow and inspection interfaces
Стадия проекта
Planning, budgeting, factory preparation or production expansion · Preliminary technical review
Что подготовить · 6 элементы
  • Available simplex or duplex cable-body drawing, reference sample or target construction
  • Uncolored bare optical-fiber specification, input reel, target tight-buffer diameter and compound
  • Aramid-yarn type, package and count, plus outer-jacket material, color, profile, dimensions and marking
  • Product mix, target output, expected operating conditions and source and delivery reel formats
  • Existing equipment, available layout, utilities, material flow and reel-handling conditions
  • Downstream connector termination, end-face polishing and optical-testing boundary, inspection and acceptance requirements, and project timeline

No complete specification yet? Share the target cable body and current assumptions. Unknown values can remain open engineering inputs.

The information submitted here supports a preliminary technical review. Final cable construction, equipment configuration, performance, price, delivery schedule and supply scope are confirmed only in an approved proposal or agreement.

Краткое описание инвестиционного проекта

Fiber Optic Cable Production Project Brief

Tell us your planned cable products, target capacity and current investment stage. Partial information is welcome, and you may upload a cable drawing when available.

Перетащите файлы, Выберите файлы для загрузки
Allow the customer to upload available cable drawings, specifications or reference documents. Display the accepted file types and file-size limit configured in WPForms.

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