Double Twist Bunching Machine's description
What’s Double Twist Bunching Machine?
A Double twist bunching machine is a device used in cable manufacturing, which is primarily designed to twist multiple fine wires or wire bundles into a thicker cable. The device uses a double-twist bunching method, with two twisting devices installed at either end of the equipment. This allows for efficient and uniform twisting of the wire bundles in both directions.
| Machine model | HK-300 | HK-500 | HK-630 | HK-800 | HK-1000 | HK-1250 | |
| Inlet | Core (mm) | 2-4 core, 0.2-0.6 | 2-4 core, 0.5-1.2 | 2-5 core, 0.5-1.6 | 2-7 core, 0.5-2.6 | 2-7 core, 0.5-3.5mm | 2-7 core, 0.5-5.0 |
| Conductor (mm) | ≥7, 0.05-0.24 | ≥7, 0.08-0.64 | ≥7, 0.08-0.64 | ≥7, 0.12-1.7 | ≥7, 0.25-2.15 | ≥7, 0.4-2.54 | |
| Finished | Core (mm) | OD max.1.5 | OD max.4.0 | OD max.4.5 | OD max.8.0 | OD max.12.0 | OD max.15.0 |
| Conductor (mm2) | Max 1.25 | Max 2.5 | Max 6.0 | Max 16.0 | Max 25.0 | Max 35.0 | |
| Suitable Materials | Core (PVC, PE insulated) & Conductor (CU/TC/CCA/CCS/ALU/Enamelled wires, etc) | ||||||
| Lay length Range(mm) | 1.33-17.57 14.92-58.5 4.36-11.5 | 4.22-39.64 8.23-20.32 | 25.39-138.77 11.55-160.13 11.46-62.67 | 23.74-142.78 48.67-256.18 | 31.07-182.97 | 42.63-366.82 | |
| Lay direction | Left or Right (S or Z) | ||||||
| Lay length change | By Teeth Gear | ||||||
| Spool size(mm) | ¢300x160x30 | ¢500x300x56 | ¢630x475x56 | ¢800x600x80 | ¢1000x750x80 | ¢1250x950x80 | |
| Rotation speed(rpm) | 3000 | 2500 | 1800 | 1200 | 800 | 500 | |
| Line speed. Max | 120m/min | 180m/min | 220m/min | 240m/min | 220m/min | 200m/min | |
| Spool drive/tension control | Mitsubishi ZKB-2.5BN | Mitsubishi ZKB-5.0BN | Mitsubishi ZKB-7.5BN | Mitsubishi ZKB-10.0BN | Mitsubishi ZKB-20BN | Mitsubishi ZKB-40BN | |
| Main drive (kw) | 3.7 | 5.5 | 7.5 | 11 | 15 | 22 | |
| Traverse unit | 3RG-20-MCR-F | 3RG-30-MCR-F | 3RG-40-MCR-F | ||||
| Brake | Disc brake,5-8 sec | pneumatic air brake,5-10 second | |||||
| Machine center height | 450 mm | 750 mm | 850 mm | 1000 mm | 1050 mm | 1200 mm | |
| Machine direction | Left or Right(face to the panel, the wire traveling direction) | ||||||
| Dimension (mm) | 2100x950x850 | 2600x1300x1350 | 2750x1520x1500 | 3100x1600x1680 | 3900x1630x1790 | 5200x1760x1990 | |
| Weight | Approx 1.2T | Approx 1.6T | Approx 2.2T | Approx 2.8T | Approx 3.5T | Approx 4.8T | |
| Power supply | 3P,380VAC,50Hz | ||||||
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Packing &Delivery
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According to the actual specifications of this factory, it’s possible for you to plan or layout your whole production process.
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Technical support is available for all of your needs. Whether it’s an installation or training, we’ve got you covered!
Letter ofthanks
IS THIS THE COMPLETE PLAN FROM A-Z?
Yes, this is. One-stop service can save you time and money, isn't it?
IS IT THE PRODUCTION LINE IS NEW?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
CAN I SEE THE ACTUAL EQUIPMENT USAGE BEFORE I PLACE AN ORDER?
Sure, we can arrange any machine you want to check around our city. if you are from INDIA, we also can arrange it in NOIDA.
WHAT'S THE LIFE OF EACH MACHINE?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
IS THERE ANY MANUAL OF EACH MACHINE?
We will provide the water/electric circuit diagram and operation manual of the equipment.
COULD YOU CLEARING EVERYTHING IF WE WANT TO BUILD A NEW FACTORY?
we will provide the power, gas, water consumption and floor area of the each production line.
Our Happy Clients
Please look at the excellent feedback from our happy clients who have personally enjoyed the HONGKAI experience.
Sumon Reza
Hongkai's fiber optic cables have been a game changer for our telecommunications company in Southeast Asia. The quality and reliability of their equipment have allowed us to expand our services and meet the growing demands of our customers.
Mohammed Ali
I have been using Hongkai's fiber optic cables in my network installations for years and have never been disappointed. Their products are top-notch and the customer service is exceptional.
Ahmed Mohamed
I highly recommend Hongkai's fiber optic cable production line. It has helped us reduce production time and costs while maintaining the highest standards of quality. The customer service provided by Hongkai has also been exceptional.
Tariq Abdullah
We've been using the Hongkai fiber optic cable production line for years now and it never fails to impress. It's an essential piece of equipment for our operations in Jakarta.
Maria da Silva
The quality of the fiber optic cable produced by Hongkai's production line is unmatched. It's helped us become a major player in the telecom industry here in São Paulo.
John Kibet
Our rural community in Tanzaina now has reliable internet thanks to Hongkai's fiber optic cable production line. The equipment is top-notch and has helped us bridge the digital divide
Locations in Delhi, Noida, Bangalore and Mumbai. These clients major making the CATV cable and FTTH drop cable.
1 dari 12Locations in Ho Chi Minh and Hanoi city, these clients major making the indoor and outdoor optic cables.
2 dari 12Locations in Dhaka city, Keman company major making the CATV cable in there.
3 dari 12The client Locations in Katmandu city who major making the FTTH drop cable.
4 dari 12Locations in Katmandu city who major making the FTTH drop cable.
5 dari 12Locations in Seoul city who major making the Soft/ Patch cord cable. But most of them are moved the factory to Vietnam.
6 dari 12Locations in Karachi city who major making the GYXTW cable.
7 dari 12Locations in Teheran city who major making the Indoor/outdoor optic cables.
8 dari 12Locations in Moscow and St.Petersburg city who major making the Electric/Power cables.
9 dari 12Locations in Cairo city who major making the outdoor optic cables.
10 dari 12Locations in Dar-es-Salaam city who major making the full indoor/outdoor optic cables in 2020.
11 dari 12Locations in St.Paul city who major making the full indoor/outdoor optic cables. like the WEC/MPT/Bluecom.
12 dari 12
