پیش‌نمایش ساختار کابل
Reference cable
01
راه‌حل کابل انتخاب‌شده
خط تولید کابل برق LV
خط تولید کابل برق LV چیست؟ It prepares power-cable conductors, applies the specified insulation, assembles the cores and extrudes the outer sheath. Match the line to copper or aluminum, the conductor size and the insulation system; XLPE also requires an approved crosslinking route.
- Cable designation
- مرجع XLPE / PVC
- مواد هادی
- نقشه مسی · مسیر آلومینیومی برای بازبینی
- مسیر هادی
- رشته‌بندی → عایق‌بندی → بافندگی → روکش
- Final configuration
- تأییدشده در برابر طراحی کابل تأییدشده
02 Cable definition
Define the LV Power Cable Before Selecting Equipment
This four-core illustration shows stranded copper conductors, separate insulation, fillers and an outer sheath. Confirm the approved construction before selecting conductor preparation, insulation, curing, cabling and sheathing equipment.
Known inputs and open confirmations
- خانواده کابل
- Unarmoured, multi-core LV power cable
- Reference construction
- Four copper cores / XLPE insulation / PVC sheath
- مواد هادی
- Copper in the artwork; aluminum requires a separate material review
- Conductor class / shape
- Solid or stranded; round, compacted or sector-shaped as specified
- Nominal area per conductor
- mm² for each core; confirm neutral / protective-core sizes separately
- Individual wires
- Wire count and diameter, layer construction and lay where stranded
- Finished bare conductor
- Diameter or shaped-conductor dimensions and tolerances
- Insulated-core count
- Four in the artwork; actual count and identification to confirm
- سیستم عایق‌بندی
- XLPE reference; PVC alternative requires a revised process review
- XLPE crosslinking
- Compound system, dosing, cure method, time and acceptance to confirm
- Cabling / fillers / binder
- چینش هسته، کشش، قطر بسته و لایه‌های خاص ساختار
- پوسته خارجی
- PVC reference; grade, wall thickness and finished diameter to confirm
- ولتاژ / استاندارد محصول
- Rated voltage and applicable product requirements from the approved design
- درام‌های خروجی/اتمام‌یافته
- Product mix, production target, drum dimensions and mass
- پایه پذیرش
- Approved drawing, material instructions and specified cable tests
Conductor construction and cable core count are separate inputs.
For a stranded conductor, provide the wire count, wire diameter and nominal area, plus compaction or sector shape where applicable. Define the number of insulated cores separately. Conductor stranding takes place before insulation; core laying-up assembles the insulated cores.
03 مسیر فرآیند مقدماتی
مسیر را با ساختار کابل تطبیق دهید
This route covers the unarmoured, multi-core LV power cable reference. Choose the actual incoming material. The insulation system determines the extrusion setup and whether a separate crosslinking process is required.
Prepare wires if needed → Strand conductors → Insulate / complete specified curing and core checks → Lay up cores → Sheath → Cool, test and drum
مرجع چند رشته‌ای و چند هسته‌ای. هادی‌های جامد از فرآیند رشته‌بندی عبور نمی‌دهند. برنامه عمل‌آوری XLPE را مستقل از سفارش کشش تأیید کنید.
فرآیند معمولی / نه یک چیدمان ثابت
XLPE decision point: select the compound and crosslinking method before approving the line. Moisture-curable systems need defined cure conditions and time; other systems can require different equipment. The inspection image is not a curing machine. Core acceptance, reel holding and the position of curing in the schedule must follow the material instructions and approved process. PVC insulation has no XLPE curing step.
Stage 02 / Before insulation / stranded design
Conductor Stranding
Form each bare conductor from its specified wires. Add compaction or shaping only where required by the conductor design.
- ورودی
- Approved individual wires and conductor layer construction
- خروجی
- One conductor of the required area, shape and resistance
- Equipment source
- Equipment category; manufacturer, range and responsibility in the confirmed proposal
- Confirm
- نوع رشته‌گیر، تعداد سیم‌ها، گام پیچش، جنس، ابزارهای متراکم‌سازی، شکل هادی و جرم بوبین؛ هادی‌های جامد از رشته‌گیر عبور نمی‌کنند
04 تجهیزات بر اساس مرحله مورد نیاز
دسته‌بندی تجهیزات این مسیر را بررسی کنید
Review each machine’s actual function, then confirm its model and interfaces. These are 3D category references; not an automatic equipment configuration or a claim that one machine performs every downstream operation.
Existing 3D category illustration; range and complete equipment arrangement require review
01 / Equipment configuration
آماده سازی سیم
Prepare conductor wire to the required diameter and material condition. Use material-specific drawing and heat-treatment arrangements.
گرید ماده، اندازه ورودی، اندازه نهایی سیم و شرایط آن؛ تنظیمات عملیات بازپخت مس را بدون بررسی روی آلومینیوم اعمال نکنید
05 تولید و ادغام
تمام منابع و مسئولیت‌های تجهیزات را به‌صورت صریح نگه دارید
یک پروژه هماهنگ خط تولید به این معنا نیست که یک کارخانه تمام ماشین‌آلات را تولید کند. هر منبع و رابط در پیشنهاد تأییدشده تعریف شده است.
LV Power Cable, one coordinated project interface
Proposal-defined scope
Equipment source, contracting entity, integration boundary and service responsibility stay item-specific.
تولید شده توسط HONGKAI
Core-insulation and outer-sheathing equipment only where expressly identified as HONGKAI-manufactured in the confirmed proposal.
- Insulation and sheathing equipment identified in the proposal
- Mechanical assembly and electrical-control scope only as defined for each identified item
- Factory inspection or testing only where stated in the approved proposal
یکپارچه‌سازی از تولیدکنندگان متخصص
Material-specific wire preparation, conductor stranding or shaping, and core laying-up equipment. XLPE curing equipment and material handling are separately defined where required.
- Stranding and optional compaction or shaping matched to the conductor construction
- Drawing and material-specific heat treatment only where required
- Core laying-up equipment, tension control and project-specific interfaces
- Source and contractual boundary stated in the proposal
Supporting Equipment and Project Interfaces
Cooling and drying, approved XLPE curing arrangements where required, core and final tests, haul-off, intermediate reels and drum take-up or packing.
- Exact functions and equipment source remain project-specific
- امکانات و مسئولیت‌های رابط سمت مشتری
- محدوده نصب، راه‌اندازی و آموزش در صورت توافق
06 ورودی‌های برنامه‌ریزی کارخانه
کارخانه را بر اساس محدوده خط تأییدشده برنامه‌ریزی کنید
فقط اطلاعاتی را انتخاب کنید که از قبل دارید. این چک‌لیست آمادگی برای بازنگری را ثبت می‌کند و داده‌های پروژه را ذخیره یا ارسال نمی‌کند.
07 Quality checkpoints
Check the Conductor, Insulation and Finished Cable
Agree the inspection plan before equipment selection. These 3D references explain the checks; they are not factory photographs, customer cases or evidence of passed tests.
Conductor acceptanceConductor acceptance
بررسی هادی بدون عایق را انجام دهید
تعداد سیم‌ها، قطر هر سیم، گام پیچش، قطر نهایی هادی بدون عایق و مقاومت مشخص‌شدهٔ هادی را تأیید کنید.
Wire count inside one conductor is not the number of insulated cores. The 3D cable is a structure illustration, not a test sample.
Dimensional controlDimensional control
اندازه‌گیری قطر؛ بررسی دیواره
قطر هسته‌ی عایق‌دار و کابل نهایی را اندازه‌گیری کنید. ضخامت دیواره‌ی عایق هسته و روکش خارجی را به‌طور جداگانه با روش اندازه‌گیری تأییدشده بررسی نمایید.
یک دستگاه اندازه‌گیری قطر خارجی لیزری به تنهایی نمی‌تواند حداقل ضخامت دیواره را تعیین کند. روش پذیرش و تحمل‌ها باید مشخص شوند.
In-line electrical checkIn-line electrical check
Inspect the Dry Insulation
Cool and dry each insulated core before its specified spark test. Record faults and keep accepted core reels identifiable before cabling.
Core spark testing does not replace finished-cable electrical tests. Any sheath integrity test needs its own approved method and suitable electrical arrangement.
Finished-product releaseFinished-product release
بسته آماده فروش را تأیید کنید
Verify conductor resistance, core identification, required electrical tests, cable dimensions and material tests. Include XLPE crosslinking acceptance where applicable, then confirm marking, length and drum packing.
The 3D workflow illustrates inspection and drum packing only. Actual test records, drum load rating and project acceptance require project data.
Keep illustration and evidence separate. پس از در دسترس بودن، سوابق آزمایشی واقعی، اندازه‌گیری‌های نمونه و اسناد پذیرش پروژه را اضافه کنید. از یک رندر هیچ عملکرد یا گواهی‌نامه‌ای استنباط نمی‌شود.
Project records required
08 سوالات متداول
مسیر را قبل از درخواست پیش‌فاکتور روشن کنید
این پاسخ‌ها مسیر تصمیم‌گیری را توضیح می‌دهند. آن‌ها جایگزین طراحی کابل تأییدشده، راه‌حل فنی، پیشنهاد قیمت یا پروپوزال پروژه نمی‌شوند.
What does an LV power cable production line include?
The preliminary route includes conductor preparation if needed, conductor stranding for stranded designs, insulation, material-specific curing and core checks, core laying-up, outer sheathing, cooling, drum take-up and final tests. Purchased conductors or accepted insulated cores can remove completed upstream operations from the scope.
Can the line process both copper and aluminum?
That requires a material-specific review. Confirm conductor grade, area, wire construction, compaction or shape, tooling, tension, heat treatment and interfaces. The copper illustration does not establish aluminum capability or an approved range.
Is XLPE insulation complete after extrusion?
No. Crosslinkable insulation must achieve the required crosslinking through its defined process. Moisture-curable systems use moisture with specified conditions and time; other systems may require different equipment. Select the compound and obtain its processing instructions before defining curing equipment, holding areas and acceptance.
Can the same equipment make PVC and XLPE insulated cable?
Only after confirming the compound systems, screw and tooling, dosing and handling, processing window, cleaning and changeovers. PVC does not use the XLPE curing step. Do not assume an existing PVC extruder and cooling trough provide a complete XLPE process.
آیا رشته‌بندی هادی و تاب‌دهی هسته متفاوت هستند؟
Yes. Conductor stranding combines bare wires into one conductor before insulation. Core laying-up combines separately insulated cores into the cable assembly. They have different material, tension, lay and reel requirements.
Does this route include armour or every low-voltage cable design?
The illustration and route are unarmoured. Armour, screens, special fire-performance materials, sector-shaped cores and other constructions need their own review. Single-core designs bypass multi-core laying-up. Rated voltage and product compliance come from the approved design and test requirements.
What data is needed before selecting models and output?
Provide conductor material, area and shape, wire construction, number and sizes of cores, insulation and sheath grades and walls, curing method if applicable, bundle and cable dimensions, output mix, drum sizes and mass, utilities and the acceptance specification. No model or speed is confirmed by these illustrations.
How are supply, installation and acceptance responsibilities agreed?
The proposal identifies each equipment manufacturer, supply boundary, integration interface, utility requirement, commissioning or training service and acceptance responsibility. Factory and site tests use the agreed protocol and actual records.
09 LV Power Cable project enquiry
Plan Your LV Power Cable Production Line
Share the conductor material, size and shape, core count, insulation and sheath. For XLPE, include the compound system and curing method if known.
مسیر فعلی در این صفحه
- خانواده کابلLV کابل برق
- Current route reviewPrepare wires if needed → Strand conductors → Insulate / complete specified curing and core checks → Lay up cores → Sheath → Cool, test and drum
- Conductor inputsCopper / aluminum, nominal area, wire construction, round or sector shape, and conductor dimensions
- تعداد رشته‌های کامل‌شدهFour cores in the artwork; actual core count, sizes and identification to confirm.
اختیاری. قبل از ارسال، متن کپی‌شده را بررسی کنید.
An enquiry requests a project-scope review. It does not confirm equipment configuration, material compatibility, price, delivery schedule, output, factory acceptance or project result.
Compare all cable solutionsLV Power Cable Project Enquiry
Fields marked * are required. Technical inputs may remain to be confirmed.
The dedicated enquiry form has not been connected yet. Please contact HONGKAI through the project enquiry page.
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