پیش‌نمایش ساختار کابل
Reference cable
01
راه‌حل کابل انتخاب‌شده
خط تولید کابل انعطاف‌پذیر
خط تولید کابل انعطاف‌پذیر چیست؟ It turns fine-stranded copper conductors into separately insulated cores, lays up the cores and applies an outer sheath. Start from the material you already have, then confirm each stage through testing and packing.
- Cable designation
- بررسی RVV / H05VV-F
- مواد هادی
- مرجع مس · ماده نهایی جهت تأیید
- مسیر هادی
- بند → عایق‌کردن رشته‌ها → تشکیل کابل → روکش
- Final configuration
- تأییدشده در برابر طراحی کابل تأییدشده
02 Cable definition
پیش از انتخاب تجهیزات، کابل انعطاف‌پذیر را تعریف کنید
This three-core reference separates the fine copper wires inside each conductor from the separately insulated cable cores. Confirm both counts, then define insulation, core assembly and the outer sheath.
ورودی‌های شناخته‌شده و تأییدیه‌های باز
- خانواده کابل
- کابل چند رشته‌ای انعطاف‌پذیر بدون روکش
- Reference designations
- بررسی خانواده RVV / H05VV-F؛ تأییدیه‌های غیرقابل تعویض
- مواد هادی
- مس رشته‌ای ریز در این مرجع؛ گرید و کلاس برای تأیید
- قطر سیم تکی d
- Diameter of each copper wire, in mm · To be confirmed
- Copper wires per conductor n
- Number of wires in each bare conductor · To be confirmed
- Bare-conductor diameter / area
- Finished bare OD and nominal mm² · To be confirmed
- Insulated cable cores N
- Three-core artwork; project core count and identification to confirm
- عایق هسته
- PVC example; compound, wall thickness and insulated-core OD to confirm
- Core laying-up
- Lay length, direction and laid-up bundle OD to confirm
- Fillers / binder
- فقط در مواردی که در ساخت تأییدشده مشخص شده است
- پوسته خارجی
- PVC example; grade, wall thickness and finished-cable OD to confirm
- Rated voltage / designation
- Product-specific standard and application · To be confirmed
- Output / finished package
- سایز کابل، تعداد، ساعات کاری و سیم‌پیچ یا قرقره · باید تأیید شود
- پایه پذیرش
- Approved drawing and specified finished-cable tests · To be confirmed
تعداد رشته‌ها، تعداد هسته‌های کابل عایق‌دار نیست.
Specify each conductor as n × d mm: n is the copper-wire count and d is the individual-wire diameter. Specify N separately as the number of insulated cores in the finished cable. Bunch the copper wires before insulation; lay up the insulated cores before outer sheathing.
03 مسیر فرآیند مقدماتی
مسیر را با ساختار کابل تطبیق دهید
This route illustrates an unshielded, multi-core flexible cable with PVC core insulation and a PVC outer sheath. Start from individual copper wires, prepared flexible conductors or approved insulated cores; do not repeat work already completed.
Prepare fine wires if needed → Bunch conductors → Insulate and check cores → Lay up cores → Extrude sheath → Cool, inspect and take up
Copper-wire count n is per conductor. Core count N is per finished cable. Final tests and packing follow the approved product specification.
فرآیند معمولی / نه یک چیدمان ثابت
Read the order, not a fixed machine spacing: bunching forms each bare conductor; cabling lays up separately insulated cores. Cool, dry and check the cores before cabling. Sheathing has its own cooling, haul-off and take-up. Feed systems stay within the relevant line; no separate pay-off process stage is added. Intermediate reels and changeovers depend on the approved layout.
Stage 02 / Before core insulation
بند بستن سیم‌های نازک
Form multiple fine copper wires into one flexible bare conductor before insulation.
- ورودی
- Copper wires per conductor n × individual-wire diameter d
- خروجی
- یک هادی انعطاف‌پذیر روی یک قرقره میانی توافق‌شده
- Equipment source
- Equipment category; model, manufacturer and supply scope in the confirmed proposal
- Confirm
- Conductor class, wire count, wire diameter, lay, tension, bare OD and resistance; this is not insulated-core cabling
04 تجهیزات بر اساس مرحله مورد نیاز
دسته‌بندی تجهیزات این مسیر را بررسی کنید
Review each machine’s actual function, then confirm its model and interfaces. These are 3D category references—not an automatic equipment configuration or a claim that one machine performs every downstream operation.
3D equipment reference · final model and configuration to confirm
01 / Equipment configuration
کشش سیم نازک / آنیلینگ
در صورت نیاز ماده اولیه ورودی، قطر سیم ریز و شرایط مس را آماده کنید.
Incoming and final wire diameter, annealing condition, spool format and resistance; do not repeat preparation on accepted incoming wire. The existing render represents a drawing-equipment family, not a verified fine-wire operating range.
05 تولید و ادغام
تمام منابع و مسئولیت‌های تجهیزات را به‌صورت صریح نگه دارید
یک پروژه هماهنگ خط تولید به این معنا نیست که یک کارخانه تمام ماشین‌آلات را تولید کند. هر منبع و رابط در پیشنهاد تأییدشده تعریف شده است.
Flexible Cable, one coordinated project interface
Proposal-defined scope
Equipment source, contracting entity, integration boundary and service responsibility stay item-specific.
تولید شده توسط HONGKAI
Core-insulation and outer-sheathing equipment only where expressly identified as HONGKAI-manufactured in the confirmed proposal.
- Insulation and sheathing equipment identified in the proposal
- Mechanical assembly and electrical-control scope only as defined for each identified item
- Factory inspection or testing only where stated in the approved proposal
یکپارچه‌سازی از تولیدکنندگان متخصص
Fine-wire preparation and conductor bunching where required, plus a cabling system matched to the insulated cores. Confirm manufacturer, operating range and responsibility for each item.
- تجهیزات دسته‌بندی/رشته‌بندی متناسب با قطر سیم‌های انفرادی، تعداد رشته‌ها و قطر نهایی هادی
- تجهیزات کشش/آنیلینگ فقط در صورتی که توسط سیم ورودی تأییدشده الزامی باشد
- Core laying-up equipment, tension control and project-specific interfaces
- Source and contractual boundary stated in the proposal
Supporting Equipment and Project Interfaces
Cooling and drying for both extrusion stages, core inspection, final cable tests, haul-off, intermediate reels, final take-up and agreed coiling or packing.
- Exact functions and equipment source remain project-specific
- امکانات و مسئولیت‌های رابط سمت مشتری
- محدوده نصب، راه‌اندازی و آموزش در صورت توافق
06 ورودی‌های برنامه‌ریزی کارخانه
کارخانه را بر اساس محدوده خط تأییدشده برنامه‌ریزی کنید
فقط اطلاعاتی را انتخاب کنید که از قبل دارید. این چک‌لیست آمادگی برای بازنگری را ثبت می‌کند و داده‌های پروژه را ذخیره یا ارسال نمی‌کند.
07 Quality checkpoints
Check the Conductor, Insulation and Finished Cable
Agree the inspection plan before equipment selection. These 3D references explain the checks; they are not factory photographs, customer cases or evidence of passed tests.
Conductor acceptanceConductor acceptance
بررسی هادی بدون عایق را انجام دهید
تعداد سیم‌ها، قطر هر سیم، گام پیچش، قطر نهایی هادی بدون عایق و مقاومت مشخص‌شدهٔ هادی را تأیید کنید.
Wire count inside one conductor is not the number of insulated cores. The 3D cable is a structure illustration, not a test sample.
Dimensional controlDimensional control
اندازه‌گیری قطر؛ بررسی دیواره
قطر هسته‌ی عایق‌دار و کابل نهایی را اندازه‌گیری کنید. ضخامت دیواره‌ی عایق هسته و روکش خارجی را به‌طور جداگانه با روش اندازه‌گیری تأییدشده بررسی نمایید.
یک دستگاه اندازه‌گیری قطر خارجی لیزری به تنهایی نمی‌تواند حداقل ضخامت دیواره را تعیین کند. روش پذیرش و تحمل‌ها باید مشخص شوند.
In-line electrical checkIn-line electrical check
Inspect the Dry Insulation
Cool and dry each insulated core before its specified spark test. Record faults and keep accepted core reels identifiable before cabling.
Core spark testing does not replace finished-cable electrical tests. Any sheath integrity test needs its own approved method and suitable electrical arrangement.
Finished-product releaseFinished-product release
بسته آماده فروش را تأیید کنید
Verify core identification and continuity, conductor resistance, agreed electrical and material tests, cable dimensions, marking, length and packing before release.
The coiling-machine image illustrates handling only. Test records, product approval and FAT/SAT evidence require actual project data.
Keep illustration and evidence separate. پس از در دسترس بودن، سوابق آزمایشی واقعی، اندازه‌گیری‌های نمونه و اسناد پذیرش پروژه را اضافه کنید. از یک رندر هیچ عملکرد یا گواهی‌نامه‌ای استنباط نمی‌شود.
Project records required
08 سوالات متداول
مسیر را قبل از درخواست پیش‌فاکتور روشن کنید
این پاسخ‌ها مسیر تصمیم‌گیری را توضیح می‌دهند. آن‌ها جایگزین طراحی کابل تأییدشده، راه‌حل فنی، پیشنهاد قیمت یا پروپوزال پروژه نمی‌شوند.
What equipment is included in the preliminary Flexible Cable route?
The route covers fine-wire preparation if needed, conductor bunching, core insulation, core cooling and inspection, laying-up of insulated cores, outer sheathing, downstream cooling and take-up, and final tests and packing. The incoming material determines which upstream stages belong in your project.
Are conductor bunching and core laying-up the same operation?
No. Bunching forms one bare flexible conductor from multiple fine copper wires. Core laying-up assembles several separately insulated conductors into a cable bundle. Confirm copper-wire count n and diameter d for each conductor, and insulated-core count N for the finished cable.
آیا مسیر می‌تواند با هادی‌های خریداری‌شده یا رشته‌های عایق‌دار شروع شود؟
Yes, after incoming acceptance. Approved flexible conductors can start at core insulation. Approved insulated cores can start at cabling. Verify construction, dimensions, identification, test records and reel compatibility; do not repeat conductor forming or insulation already completed.
Can the same configuration cover RVV and H05VV-F?
These are reference designations to review, not automatically interchangeable approvals. Confirm the applicable product standard, conductor class, number of cores, layer materials and thicknesses, voltage, use conditions and required tests before approving the manufacturing range.
Are fillers, binder tape or shielding always required?
No. Fillers and binder are added only where the approved cable construction needs them. The illustrated cable is unshielded and unarmoured. Shielding, armour, rubber or special continuous-flex constructions require a separate route and equipment review.
Can one extruder be shared between insulation and sheathing?
Only if the conductor and bundle ranges, output, compounds, screw and crossheads, cooling, traction and reel interfaces are suitable. Sharing also requires planned changeovers and cannot provide both stages simultaneously. Confirm the production balance before choosing shared or dedicated equipment.
چه آزمون‌ها و داده‌های فنی قبل از ارائه پیش‌فاکتور مورد نیاز هستند؟
Provide n × d, bare-conductor OD and nominal area; insulated-core count N and core OD; insulation and sheath grades and wall thicknesses; laid-up and finished OD; target output; reels; factory conditions; and the acceptance specification. Core spark tests and finished-cable tests are separate. Flexible construction alone does not prove continuous-flex or drag-chain performance.
آیا HONGKAI نصب و آموزش را فراهم می‌کند؟
Installation, commissioning and training are proposal-defined services. Equipment source, responsibilities, site readiness, schedule and exclusions must be confirmed for the project.
09 Flexible Cable project enquiry
Plan Your Flexible Cable Production Line
Share the conductor construction, insulated-core count and sheath requirements. Send the inputs you know; leave the rest open for technical review.
مسیر فعلی در این صفحه
- خانواده کابلکابل انعطاف‌پذیر
- Current route reviewPrepare fine wires if needed → Bunch conductors → Insulate and check cores → Lay up cores → Extrude sheath → Cool, inspect and take up
- Conductor inputsStrand count n × individual-wire diameter d, bare-conductor diameter and nominal cross-section
- تعداد رشته‌های کامل‌شدهThree insulated cores in the artwork; actual N, colours and protective core to confirm.
اختیاری. قبل از ارسال، متن کپی‌شده را بررسی کنید.
An enquiry requests a project-scope review. It does not confirm equipment configuration, material compatibility, price, delivery schedule, output, factory acceptance or project result.
Compare all cable solutionsFlexible Cable Project Enquiry
Fields marked * are required. Technical inputs may remain to be confirmed.
The dedicated enquiry form has not been connected yet. Please contact HONGKAI through the project enquiry page.
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