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Triple Pair-Twist Machine

Twist insulated signal-wire pairs for LAN cable. Review the Φ500/Φ630 triple pair-twist family for the required insulated-core and pair construction. Match lay, direction, tension and back-twist settings to the cable design.

01

Twist insulated signal-wire pairs for LAN cable

Review the Φ500/Φ630 triple pair-twist family for the required insulated-core and pair construction. Match lay, direction, tension and back-twist settings to the cable design.

FAMILYΦ500 / Φ630 family
PROCESS STEPLAN signal-wire pair twisting
SELECT BYCore diameter, pair lay and tension
02

Position in your production line

LAN cable application. Pair twisting receives cores from conductor insulation extrusion and supplies twisted pairs to LAN cable-core assembly. Confirm pair lay, direction, back-twist and reel interfaces for the intended cable construction. Use the LAN production line guide to review the complete route and finished-cable acceptance requirements.

01Insulated signal coresSupply the specified core insulation and diameter on compatible packages.
02Pair twistingSet the pair lay, direction and back-twist requirements for the proposed construction.
03Pair collection and cablingCollect pairs for the next cable assembly operation and the agreed electrical checks.
03

Compare the selection references

Parameter Catalog value
Maximum rotation speed 1,800 rpm
Core-wire diameter Φ0.8–1.7 mm
Stranded pair outside diameter Φ1.6–3.5 mm
Twist range 5–50 mm
Twist tolerance ±2% in the catalog table
Back-twist setting 0–98% in the catalog table
Stranding direction S or Z

Catalog CAT5/5e/6/7/8 applications indicate intended uses; cable-category compliance must be assessed on the finished cable and complete manufacturing process.

04

Select around your actual product

01 / SELECTION

Cable category and cores

Provide the intended LAN cable category, conductor/insulation construction and core outside diameter.

02 / SELECTION

Pair construction

State pair diameter, lay lengths, twist direction and required back-twist settings.

03 / SELECTION

Package and tension

Confirm input/output bobbin dimensions, wire handling and tension requirements.

04 / SELECTION

Acceptance conditions

Provide the sample pair or drawing, production target and electrical acceptance criteria for the complete cable process.

05

Define what your quotation includes

  • Selected pair-twist model and agreed core range.
  • Pay-off/take-up packages and tension arrangement.
  • Lay, direction and back-twist control requirements.
  • Utilities, trial construction and agreed acceptance method.

State whether this is a new line, an additional machine or an upgrade. Include existing equipment interfaces so the offer covers the connections that matter.

07

Questions before choosing this machine

Does the machine itself certify a cable category?

No. Category performance depends on the complete conductor, insulation, pair and cable construction and the applicable finished-cable testing.

Is 1,800 rpm the production speed for every pair?

It is the catalog maximum rotation speed. Practical output depends on lay, core dimensions, tension and the selected configuration.

What is needed to confirm the back-twist setting?

Provide the insulated-core construction, target pair geometry, lay and acceptance criteria. Confirm settings and test method in the technical proposal.

08

Tell us what you need.

Ask for a quotation, check a specification or get help selecting equipment.

peterhe@hkcablemachine.com

EquipmentTriple Pair-Twist Machine

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