केबल संरचना पूर्वावलोकन
Reference cable
01
चयनित केबल समाधान
सुरक्षित बिजली केबल उत्पादन लाइन
आर्मर्ड पावर केबल उत्पादन लाइन क्या है? It builds the conductor and insulated-core assembly, applies bedding, adds the specified armour and extrudes the outer sheath. Start with the approved cable construction, then match each stage to the armour material, layer dimensions and drum load.
- Cable designation
- चार-कोर SWA संदर्भ
- चालक सामग्री
- दिखाया गया तांबा · समीक्षा हेतु एल्युमीनियम
- चालक मार्ग
- लेअर अप → बिस्तर → आर्मर → शीथ
- Final configuration
- अनुमोदित केबल डिज़ाइन के विरुद्ध पुष्टि किया गया
02 Cable definition
Define the Armoured Power Cable Before Selecting Equipment
This four-core reference shows copper conductors, individual insulation, a bedded core assembly, steel wire armour and an outer sheath. The pictured SWA construction is one route; steel tape armour requires a different application stage.
Known inputs and open confirmations
- Cable family
- Multi-core armoured LV power cable
- Reference construction
- Four copper cores with bedding, SWA and an outer sheath
- Conductor material / shape
- Copper shown; aluminum, compaction or sector shapes require review
- Nominal conductor area
- Area, class and dimensions for every core, including neutral / protective cores
- इन्सुलेशन प्रणाली
- PVC or XLPE as specified; compound, wall and core diameter
- XLPE process if selected
- Compound instructions, dosing, crosslinking method and acceptance
- कोर असेंबली
- Core count, identification, lay, fillers / binder and bundle diameter
- Bedding / inner covering
- Material, application method, wall and diameter under armour
- Armour construction
- SWA in the illustration; STA or other designs require separate review
- Armour inputs
- तार की सामग्री, व्यास, गिनती और ले; या टेप की चौड़ाई, मोटाई और ओवरलैप
- Single-core AC projects
- Review non-magnetic armour requirements; do not assume steel wire armour
- Outer sheath
- Compound, wall, finished diameter and marking
- हैंडलिंग
- मोड़ सीमाएँ, ड्रम ज्यामिति, अधिकतम भारित द्रव्यमान और उठाने की पहुँच
- Project acceptance
- अनुमोदित ड्रॉइंग, वोल्टेज / उत्पाद विशिष्टता और सहमत केबल परीक्षण
Define the armour separately from the conductor.Conductor stranding, core laying-up and armouring perform different jobs. Provide conductor area and construction, core count and lay, then the armour material, wire or tape dimensions and coverage requirements.
03 प्रारंभिक प्रक्रिया मार्ग
केबल निर्माण के अनुसार मार्ग को मिलाएं
Follow the low-voltage multi-core SWA reference from your actual incoming material. Bedding precedes the armour stage; the outer sheath covers the armoured assembly. Choose wire or tape armour before approving the equipment scope.
Prepare wires / strand conductors → Insulate / complete required curing and core checks → Lay up cores → Apply bedding → Apply specified armour → Outer sheath → Cool, test and drum
Upstream stages depend on conductor construction and incoming material. Solid conductors bypass conductor formation.
Typical process / not a fixed layout
Armour decision point: SWA uses wires; STA uses steel tapes. Their feeds, application heads and control requirements differ. Single-core AC designs require a separate review of non-magnetic armour. If XLPE is selected, define its crosslinking process and acceptance independently of this diagram. Confirm the complete armouring arrangement separately from the cable construction illustration.
Stage 02 / Before insulation / stranded design
Conductor Stranding
प्रत्येक नंगे कंडक्टर को उसके निर्दिष्ट तारों से बनाएं। केवल उसी स्थान पर संकुचन या आकार दें जहां कंडक्टर डिज़ाइन द्वारा आवश्यकता हो।.
- इनपुट
- अनुमोदित व्यक्तिगत तार और चालक परत का निर्माण
- आउटपुट
- One conductor of the required area, shape and resistance
- उपकरण स्रोत
- Conductor formation equipment; category checked against HONGKAI catalogue p. 49; 3D reference
- Confirm
- स्ट्रैंडर प्रकार, तारों की संख्या, ले, सामग्री, संकुचन उपकरण, चालक का आकार और रील द्रव्यमान; ठोस चालक स्ट्रैंडिंग से गुजरते नहीं हैं
04 आवश्यक चरण के अनुसार उपकरण
Review the Equipment Categories for This Route
Match each equipment function to the cable design. The 3D illustrations show equipment categories and process arrangements. The final model, operating range and interfaces are confirmed for the project.
3D equipment reference; final size and configuration to confirm
01 / Equipment configuration
तार की तैयारी
आवश्यक व्यास और सामग्री की स्थिति के अनुसार चालक तार तैयार करें। सामग्री-विशिष्ट ड्रॉइंग और ताप-उपचार व्यवस्थाओं का उपयोग करें।.
पदार्थ ग्रेड, आगमन आकार, अंतिम तार आकार और स्थिति; समीक्षा के बिना एल्युमीनियम पर तांबे की एनीलिंग सेटअप लागू न करें
05 विनिर्माण और एकीकरण
Keep Every Equipment Source and Responsibility Explicit
A coordinated production-line project does not mean one factory manufactures every machine. Each source and interface is defined in the approved proposal.
Armoured Power Cable, one coordinated project interface
प्रस्ताव-परिभाषित कार्यक्षेत्र
Equipment source, contracting entity, integration boundary and service responsibility stay item-specific.
HONGKAI द्वारा निर्मित
Core-insulation and outer-sheathing equipment only where expressly identified as HONGKAI-manufactured in the confirmed proposal.
- Insulation and sheathing equipment identified in the proposal
- प्रत्येक पहचाने गए आइटम के लिए परिभाषित किए गए अनुसार केवल यांत्रिक असेंबली और विद्युत-नियंत्रण का कार्यक्षेत्र
- Factory inspection or testing only where stated in the approved proposal
विशेषज्ञ निर्माताओं से एकीकृत
Conductor preparation, core laying-up and the specified wire or tape armouring system. Sources and interfaces are defined for each item.
- Conductor formation and core laying-up matched to the approved design
- Wire or tape armouring selected as a distinct equipment function
- Bedding, armour and sheath interfaces defined together
- Source and contractual boundary stated in the proposal
सहायक उपकरण और परियोजना इंटरफेस
Cooling, inspection, any required curing arrangements, heavy-drum take-up, armour material handling and agreed utilities.
- Exact functions and equipment source remain project-specific
- ग्राहक-पक्ष की उपयोगिताएँ और इंटरफ़ेस ज़िम्मेदारियाँ
- Installation, commissioning and training scope if agreed
06 फैक्टरी योजना इनपुट
Plan the Factory Around the Confirmed Line Scope
Select only the information you already have. This checklist records readiness for review and does not save or submit project data.
07 Quality checkpoints
Check Each Layer Before Final Drum Release
Agree the inspection plan before equipment selection. Equipment illustrations show the named device only; finished-cable acceptance requires the agreed test methods and records.
Conductor acceptanceConductor acceptance
नंगे कंडक्टर की जाँच करें
Confirm wire count, individual-wire diameter, lay, finished bare-conductor diameter and the specified conductor resistance.
Wire count inside one conductor is not the number of insulated cores. The 3D cable is a structure illustration, not a test sample.
Dimensional controlDimensional control
बेडिंग, आर्मर और शीथ की जांच करें
Verify bedding dimensions, armour wire or tape arrangement and the outer-sheath wall against the approved drawing. Record the diameter at the relevant stage.
एक लेजर बाहरी-व्यास गेज अकेले न्यूनतम दीवार मोटाई निर्धारित नहीं कर सकता। स्वीकृति विधि और सहनशीलताओं को परिभाषित किया जाना चाहिए।.
In-line electrical checkIn-line electrical check
Inspect the Dry Insulation
प्रत्येक अवरोधित कोर को उसके निर्दिष्ट स्पार्क परीक्षण से पहले ठंडा और सूखा करें। दोषों को रिकॉर्ड करें और केबलिंग से पहले स्वीकृत कोर रीलों को पहचानने योग्य बनाए रखें।.
Core spark testing does not replace finished-cable electrical tests. Any sheath integrity test needs its own approved method and suitable electrical arrangement.
Finished-product releaseFinished-product release
Confirm the Sale-Ready Package
Complete the agreed electrical, dimensional and material tests, including insulation cure acceptance where required and armour-related checks. Confirm marking, length and drum load records.
Release the finished cable only against the agreed test results, identification, length and packing records.
Keep illustration and evidence separate. Add actual trial records, sample measurements and project acceptance documents once available. No performance or certification is inferred from a render.
आवश्यक परियोजना रिकॉर्ड
08 सामान्य प्रश्न
Clarify the Route Before Requesting a Quote
These answers explain the decision path. They do not replace an approved cable design, technical solution, quotation or project proposal.
What does an armoured power cable line include?
The preliminary route includes conductor preparation where needed, core insulation and checks, core laying-up, bedding, armour application, outer sheathing, cooling, drum take-up and final acceptance. Accepted conductors or insulated cores can remove completed upstream work from the supply scope.
क्या एक मशीन SWA और STA दोनों लगा सकती है?
Do not assume this. Steel wire armour uses individual wires and a wire-armouring arrangement; steel tape armour needs tape feeds and a suitable taping head. Confirm the construction, dimensions, lay or overlap, tension and equipment capability separately.
Why is bedding applied before the armour?
The specified bedding or inner covering provides the designed separation and supporting surface between the core assembly and armour. Confirm its material, application method, wall and finished diameter before selecting the armour-stage tooling.
Can this SWA route be used for a single-core AC cable?
A single-core AC design requires specific armour-material review because magnetic armour can introduce additional losses. Non-magnetic armour, such as aluminum wire, may be specified. The four-core SWA reference does not establish suitability for a single-core AC project.
क्या XLPE को एक एक्सट्रूज़न स्टेज से अधिक की आवश्यकता होती है?
Yes. The compound system requires its defined crosslinking process and acceptance. Obtain the material instructions and agree curing equipment or holding arrangements where required. PVC insulation does not use this XLPE curing step.
How are drum size and armour tension selected?
Use the approved construction, diameter, bend limits, armour inputs and maximum loaded drum mass. Check each feed, haul-off, traverse, take-up and handling interface. The category images establish no load rating or operating range.
Which checks are needed before releasing the cable?
Agree conductor, insulation, bedding, armour and sheath inspections against the product specification. Define dimensional, electrical and material tests, armour-related checks and any sheath-integrity method, then verify marking, length and drum records.
Who supplies the armouring equipment?
The proposal identifies the manufacturer, contracting party, supply boundary and integration responsibility for each item, including armouring. Commissioning, training and factory or site acceptance are included only where agreed.
09 Armoured Power Cable project enquiry
Plan Your Armoured Power Cable Production Line
Share the conductor and core design, insulation system, bedding, armour specification and outer sheath. Include the finished diameter, bend limits and maximum drum mass.
इस पृष्ठ पर वर्तमान में मार्ग
- Cable familyआर्मर्ड बिजली केबल
- वर्तमान मार्ग समीक्षाPrepare wires / strand conductors → Insulate / complete required curing and core checks → Lay up cores → Apply bedding → Apply specified armour → Outer sheath → Cool, test and drum
- Conductor inputsConductor design, bedding dimensions, SWA / STA inputs, sheath and drum mass
- समाप्त कोर गणनाFour cores in the artwork; actual core count and construction to confirm.
Optional. Review the copied context before sending.
An enquiry requests a project-scope review. It does not confirm equipment configuration, material compatibility, price, delivery schedule, output, factory acceptance or project result.
सभी केबल समाधानों की तुलना करेंसुरक्षित बिजली केबल परियोजना पूछताछ
Fields marked * are required. Technical inputs may remain to be confirmed.
समर्पित पूछताछ फॉर्म अभी तक कनेक्ट नहीं किया गया है। कृपया HONGKAI के माध्यम से संपर्क करें project enquiry page.
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