FINAL PRODUCT'S description
What‘s the Lan cable?
There’s a lot of confusion about what cat5 cable is. Some people think it’s a type of cat food, while others believe it’s a new style of a cat toy. The truth is, cat5/5e cable is actually a type of computer networking cable. It’s used to connect computers and other devices to each other and can carry data at speeds of up to 100 Mbps.
Structurally the lan cable consists of the following components.
- copper wire
- PE/PVC jacket with cooper wire
- Lay after the PE jacket
- Rip cord
- PE Jacket of all
How to produce the Lan cable?
So these production lines are needed in the equipment to complete：
- HK-50+35 PLC control core wire insulation production line to extrusion PE/PVC material for the copper wire.
- HK-500 pair-twist and back twist machine to twist and back twist the insulation cables.
- HK-800 cantilever type singe twist machine to twist the 4 pair insulation cables with rip cord together.
- HK-80 PLC control Sheathing Production Line to do the PE Jacket of the whole cable.
1.HK-50+35 PLC CONTROL CORE-WIRE INSULATION PRODUCTION LINE
- Single head shaft-less motorized pay off rack： put on the 400-500mm bobbin
- Copper wire straight platform: straighten the copper wire
- Automatic induction copper wire preheater: Heat the surface of the copper wire. Better adhesion of the adhesive
- Main extruder: 15HP Siemens+Emerson Transducer with free-adjustment crosshead
- φ35mm Infuse Color Machine: Used for extruding auxiliaries
- Main cabinet: temperature control by RKC, switch control by Schneider, main touch panel: Siemens
- 1.5m+8m water trough: cooling the cable under higher speed.
- Capstan: V≤450m/min is coordinated action control with the main motor.
- Accumulator: Wire-storage length: 10m-150m, linked with the take-up machine
- High-frequency spark machine: it is applied for the pressure-resistance test under the no-line movement of electric wire and cable.
- Take up machine: Φ400~Φ630mm roll style and axis style, line speed V≤450m/min.
2.HK-500 PAIR-TWIST AND BACK-TWIST MACHINE
Pair twist machine:
- Max. revolution speed: Max.2500rpm, no period of adjustable
- Shaft of take up: Φ500mm, throw of traverse:280mm
- Diameter of inlet wire: Φ0.5mm-Φ1.5mm
- Stranding pitch:4.22mm~41.62mm, gear-change type
Back twist machine:
- Type: vertical cabinet, double drum, electric-lifting wire drum
- Max. revolution speed: Max. 1000rpm
- Back-twist rate: Max.80% step-less adjustable
- Pay-off spool: Φ500mm(outer diameter) ×Φ56mm(inner diameter) ×Φ300mm (width)
3.HK-800 CANTILEVER TYPE SINGLE TWIST MACHINE
- Motorized pay off rack: place 4 pcs Φ400-630mm bobbin with the twisted cable, Displacement sensor control, swing type tension control, and automatically stop when the wire is broken
- Hub stand: bunching the cable for wrapping
- Center wrapping machine: Rotary drum for tape: 250mm. Width: 10mm, Wrapping speed: Max.2500rpm.
- Φ800mm cantilever single twist machine:
- Single-wire diameter: Φ0.8-4.0mm covering the wire
- Revolution speed of the main shaft: Max.800rpm/min
- pitch set: setting on the Touch screen, control by Siemens PLC, stable acceleration and deceleration winch distance.
- Motor: Siemens, Transducer: Emerson
4.HK-80 PLC CONTROL SHEATHING PRODUCTION LINE
- Double head magnetic powder pay off: place Φ630—Φ800mm bobbin, auto-stop without wire broken
- Copper wire straight platform: straighten the cable
- Main extruder: 15HP Siemens+Emerson Transducer with free-adjustment cross-head
- φ35mm Infuse Color Machine: Used for extruding auxiliaries
- Main cabinet: temperature control by RKC, switch control by Schneider, main touch panel: Siemens
- 1.5m+8m water trough: cooling the cable under higher speed.
- Capstan: V≤450m/min is coordinated action control with the main motor.
- Accumulator: Wire-storage length: 10m-150m, linked with the take-up machine
- High-frequency spark machine: it is applied for the pressure-resistance test under the no-line movement of electric wire and cable.
- Take up machine: Φ400~Φ630mm roll style and axis style, line speed V≤450m/min.
Full machine’s video link: https://www.youtube.com/watch?v=Iz3Xdt9N0ik&t=70s
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Discussing
Producing
Trailing Before Dispatch
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What you want to know
IS THIS THE COMPLETE PLAN FROM A-Z?
Yes, this is. One-stop service can save you time and money, isn't it?
IS IT THE PRODUCTION LINE IS NEW?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
CAN I SEE THE ACTUAL EQUIPMENT USAGE BEFORE I PLACE AN ORDER?
Sure, we can arrange any machine you want to check around our city. if you are from INDIA, we also can arrange it in NOIDA.
WHAT'S THE LIFE OF EACH MACHINE?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
IS THERE ANY MANUAL OF EACH MACHINE?
We will provide the water/electric circuit diagram and operation manual of the equipment.
COULD YOU CLEARING EVERYTHING IF WE WANT TO BUILD A NEW FACTORY?
we will provide the power, gas, water consumption and floor area of the each production line.
Our Happy Clients
Please look at the excellent feedback from our happy clients who have personally enjoyed the HONGKAI experience.
Sumon Reza
Hongkai's fiber optic cables have been a game changer for our telecommunications company in Southeast Asia. The quality and reliability of their equipment have allowed us to expand our services and meet the growing demands of our customers.
Mohammed Ali
I have been using Hongkai's fiber optic cables in my network installations for years and have never been disappointed. Their products are top-notch and the customer service is exceptional.
Ahmed Mohamed
I highly recommend Hongkai's fiber optic cable production line. It has helped us reduce production time and costs while maintaining the highest standards of quality. The customer service provided by Hongkai has also been exceptional.
Tariq Abdullah
We've been using the Hongkai fiber optic cable production line for years now and it never fails to impress. It's an essential piece of equipment for our operations in Jakarta.
Maria da Silva
The quality of the fiber optic cable produced by Hongkai's production line is unmatched. It's helped us become a major player in the telecom industry here in São Paulo.
John Kibet
Our rural community in Tanzaina now has reliable internet thanks to Hongkai's fiber optic cable production line. The equipment is top-notch and has helped us bridge the digital divide
Locations in Delhi, Noida, Bangalore and Mumbai. These clients major making the CATV cable and FTTH drop cable.
1 of 12Locations in Ho Chi Minh and Hanoi city, these clients major making the indoor and outdoor optic cables.
2 of 12Locations in Dhaka city, Keman company major making the CATV cable in there.
3 of 12The client Locations in Katmandu city who major making the FTTH drop cable.
4 of 12Locations in Katmandu city who major making the FTTH drop cable.
5 of 12Locations in Seoul city who major making the Soft/ Patch cord cable. But most of them are moved the factory to Vietnam.
6 of 12Locations in Karachi city who major making the GYXTW cable.
7 of 12Locations in Teheran city who major making the Indoor/outdoor optic cables.
8 of 12Locations in Moscow and St.Petersburg city who major making the Electric/Power cables.
9 of 12Locations in Cairo city who major making the outdoor optic cables.
10 of 12Locations in Dar-es-Salaam city who major making the full indoor/outdoor optic cables in 2020.
11 of 12Locations in St.Paul city who major making the full indoor/outdoor optic cables. like the WEC/MPT/Bluecom.
12 of 12
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