FINAL PRODUCT'S description

 5/5

What’s the GJFJV cable?

The GJFJV cable is an optical cable that is used to transmit data over long distances. The cable is made up of a large number of optical fibers, which are arranged in a specific way to allow for efficient data transmission.

Structurally the GJFJV cable consists of the following components.

Tight Buffer
Aramid Yarn
LSZH Jacket

How to produce the GJFJV cable?

So two production lines are needed in the equipment to complete：

HK-30 IPC+PLC Control Tight Buffered Production Line to finish the Tight Buffer Part
HK-50 IPC+PLC Control GJFJV Cable Production Line to finish the Tight buffer strand/Aramid Yarn and Jacket Part

1.HK-30 IPC+PLC CONTROL TIGHT BUFFERED PRODUCTION LINE

Fiber pay off*2: put on 25km/50km bare fiber.
Fiber preheater: heating the fiber before the extruder.
Dryer and Automatic Hopper machine: will hopper and dryer the raw material by automatic.
Vacuum supply: Ensure the stability of the cable diameter under vacuum.
Main extruder: using the best quality screw from China, extrusion the PE/PVC/TPEE material; the motor using Siemens plus an encoder and adopts closed-loop control to make the production line for diameter change is more stable during the line speed increase or decrease.
Control cabinet: PLC+IPC control, more easy operation for the worker, the transducer using American Emerson/Mitsubishi, Japanese, other electric parts using Schneider.
Warm and Cooling Water Trough: cooling the wire down slowly.
Diameter Gauge: display the actual diameter of the cable to the operator.
Capstan: automatic change the line speed by Panasonic servo plus Gearbox.
Take up: motor using Siemens, traversing by servo and there also have a display screen for the operator speed up/down

2.HK-50 IPC+PLC CONTROL GJFJV CABLE PRODUCTION LINE

Stranding cage: put on 1-12 cores tight buffer for stranding before sheathing.
Aramid yarn pays off: put on 1-10 pcs aramid yarn, adjustable tensioner on the backside.
Mobile positioning mold support: bunding the wire before the extruder.
Dryer and Automatic Hopper machine: will hopper and dryer the raw material by automatic.
Main extruder: using the best quality screw from China, extrusion the PE/PVC/TPEE material; the motor using Siemens plus an encoder and adopts closed-loop control to make the production line for diameter change is more stable during the line speed increase or decrease.
Control cabinet: PLC+IPC control, more easy operation for the worker, the transducer using American Emerson/Mitsubishi, Japanese, other electric parts using Schneider.
Warm and Cooling Water Trough: cooling the wire down slowly.
Diameter Gauge: display the actual diameter of the cable to the operator.
Capstan: automatic change the line speed by Panasonic servo plus Gearbox.
Take up: motor using Siemens, traversing by servo and there also have a display screen for the operator speed up/down.

hk 35+50 line's layout — HK- 35+50 line’s layout

SHARE GJFJV CABLE PRODUCTION LINE WITH YOUR CLIENTS

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Steps of How To Get The Machine

Get Full Project

Discussing

Depending on your specific needs, we set up the most suitable solution. If you have a new factory to build, we can also design a reasonable length to fit the space of your factory.

Get Full Project

Making Your Machine

Producing

We will deliver your product within 55-65 days after receiving a 30% deposit and finalizing the orientation/color of the equipment. (Specific time depends on different products)

Making Your Machine

Testing The Machines

Trailing Before Dispatch

We will perform a complete run of the equipment and provide a full test report prior to shipment.

Testing The Machines

Packing &Delivery

Packing

Fumigated wooden pallets and wooden frames to ensure the safety of the goods

Label

Attach a label to each piece of equipment to facilitate inventory

loading layout

According to the size of different equipment in advance layout of the cabinet

loading container

loading all goods in the container

WHY Choice HONGKAI

Visualization of Quote

Quotations are like short, helpful sentences that allow customers to understand your plan in an instant.

Whole plant planning

According to the actual specifications of this factory, it’s possible for you to plan or layout your whole production process.

OEM Aiailable

With our customizable options, you can make your product stand out from the rest!

Cost Check

The cost of a product is determined by many different factors. From materials used to produce it, all the way down through even what country you manufacture in can make a difference on your final price tag!

Order Follow Up Sheet

Wow! The list is updated every Friday, so that customers also know the order process. It’s a great way to stay in touch with what you need and when it will be delivered.”

Free Commissioning &Installation

Technical support is available for all of your needs. Whether it’s an installation or training, we’ve got you covered!

Letter ofthanks

What you want to know

IS THIS THE COMPLETE PLAN FROM A-Z?

Yes, this is. One-stop service can save you time and money, isn't it?

IS IT THE PRODUCTION LINE IS NEW?

Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.

CAN I SEE THE ACTUAL EQUIPMENT USAGE BEFORE I PLACE AN ORDER?

Sure, we can arrange any machine you want to check around our city. if you are from INDIA, we also can arrange it in NOIDA.

WHAT'S THE LIFE OF EACH MACHINE?

Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.

IS THERE ANY MANUAL OF EACH MACHINE?

We will provide the water/electric circuit diagram and operation manual of the equipment.

COULD YOU CLEARING EVERYTHING IF WE WANT TO BUILD A NEW FACTORY?

we will provide the power, gas, water consumption and floor area of the each production line.

Our Happy Clients

Please look at the excellent feedback from our happy clients who have personally enjoyed the HONGKAI experience.

Sumon Reza

Factory Manger

Hongkai's fiber optic cables have been a game changer for our telecommunications company in Southeast Asia. The quality and reliability of their equipment have allowed us to expand our services and meet the growing demands of our customers.

Mohammed Ali

CEO

I have been using Hongkai's fiber optic cables in my network installations for years and have never been disappointed. Their products are top-notch and the customer service is exceptional.

Ahmed Mohamed

Manager

I highly recommend Hongkai's fiber optic cable production line. It has helped us reduce production time and costs while maintaining the highest standards of quality. The customer service provided by Hongkai has also been exceptional.

Tariq Abdullah

Operations Manager

We've been using the Hongkai fiber optic cable production line for years now and it never fails to impress. It's an essential piece of equipment for our operations in Jakarta.

Maria da Silva

WP Officer

The quality of the fiber optic cable produced by Hongkai's production line is unmatched. It's helped us become a major player in the telecom industry here in São Paulo.

John Kibet

CEO

Our rural community in Tanzaina now has reliable internet thanks to Hongkai's fiber optic cable production line. The equipment is top-notch and has helped us bridge the digital divide

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Raw Materials For Cables