• Home
  • About
  • BLOG
  • Contact

FINAL PRODUCT'S description

5/5

What’s the GYXTW cable?

The GYXTW optical cable is a type of optical fiber cable that is used for long-distance telecommunications and data transmission. The cable consists of two optical fibers that are surrounded by a dielectric material. The dielectric material helps to protect the optical fibers from damage and also helps to reduce signal loss.

Structurally the GYXTW cable consists of the following components.

  1. 1-12 cores Coloured Fiber core
  2. Steel Wire Armoured
  3. Steel wire/FRP support
  4. PE Jacket

How to produce the GYXTW cable?

So these production lines are needed in the equipment to complete:

  1. HK-235 Coloring and Rewinding machine to coloring the 1-12 cores Fiber Core
  2. HK-50 IPC+PLC Control Loose Tube Cable Production Line to finish the PBT Tube and filling the Jelly Inside it
  3. HK-90 IPC+PLC Control Sheathing Production Line to do the Steel wire Armoured/Steel wire/FRP with Jacket both.
PROCESS OF PRODUCT

1.HK-235 COLORING AND REWINDING MACHINE

coloring machine

  • This machine is used for coloring or rewinding the Fiber Core as a 12 color
  • Coloring Speed: 1500m/min
  • Rewinding Speed:1800m/min
  • PLC: Siemens
  • Touch Screen: Kinco
  • UV lamp:7.5 KW, German imports of electric power supply

2.HK-50 IPC+PLC CONTROL LOOSE TUBE PRODUCTION LINE

Optical Fiber Secondary Coating Production Line Auto

  • 1-12 Heads fiber pay off: put on 1-12 cores fiber by Danfoss driver.
  • Jelly filling machine: fill the jelly into the loose tube and remove the air from it by automatic.
  • Electrostatic removal device: remove impurities from the fiber surface before extruder.
  • Masterbatch compounder: fill the color masterbatch of another color.
  • Dryer and Automatic Hopper machine: will hopper and dryer the raw material by automatic.
  • Main extruder: using the best quality screw from China, extrusion the PP/PPT material. And the motor using Siemens.
  • Control cabinet: PLC+IPC control, more easy operation for the worker, the transducer using American Emerson, other electric parts using Schneider.
  • Warm and Cooling Water Trough: cooling the wire down slowly.
  • Diameter Gauge: display the actual diameter of the cable to the operator.
  • Capstan: automatic change the line speed by Panasonic servo.
  • Semi-automatic take up: motor using Siemens, transducer using Emerson, the control system by 7-inch Kinco touch screen plus Siemens S7-200 PLC control. It will change the wire coil by automatic when one pcs is full.

3.HK-90 OPTICAL CABLE SHEATHING PRODUCTION LINE

Hk 90 Optical Fiber Sheath Production Line For Gyxtw

  • Loose tube pay off: put on the loose tube from the first step’s take up, lifting by electrical, Siemens motor plus Emerson Drive. 
  • Messenger wire pay off* 2 sets: put on the messenger wire.
  • Double heads steel aluminum tape pay off: put on steel-aluminum.
  • On-line seam welding device: joint weld steel& Aluminum tape when changing one tape drum to another.
  • Metal tape corrugating device: corrugated the steel aluminum before extruder.
  • Metal tape longitudinal forming device: longitudinal forming and fixed diameter before the extruder
  • Aramid yarn pay off: twist the aramid yarn with the loose tube after aluminum—the tension control by each’ magnetic damping.
  • Dryer and Automatic Hopper machine: will hopper and dryer the raw material by automatic.
  • Main extruder: using the best quality screw from China, extrusion the PE/PVC material. And the motor using Siemens.
  • Control cabinet: PLC+IPC control, more easy operation for the worker, the transducer using American Emerson, other electric parts using Schneider.
  • Warm and Cooling Water Trough: cooling the wire down slowly.
  • Diameter Gauge: display the actual diameter of the cable to the operator.
  • Capstan:Power: 7.5KW Siemens motor + Deceleration Box + 7.5KW American Emerson transducer + speed-governor.
  • Cylinder dancer: linkage with the take-up, Potentiometer + cylinder control
  • 800-1600mm Gantry type take up: Motor: Siemens, Drive: Emerson, Touch screen: Siemens, PLC system: Siemens s7-1200
(gyxtw)hk 50+90 line's layout
(GYXTW)HK-50+90 line’s layout

SHARE GYXTW CABLE PRODUCTION LINE WITH YOUR CLIENTS

Steps of How To Get The Machine

pi
Get Full Project
Discussing
Depending on your specific needs, we set up the most suitable solution. If you have a new factory to build, we can also design a reasonable length to fit the space of your factory.
pi
Get Full Project
Cutting
Making Your Machine
Producing
We will deliver your product within 55-65 days after receiving a 30% deposit and finalizing the orientation/color of the equipment. (Specific time depends on different products)
Cutting
Making Your Machine
testing report
Testing The Machines
Trailing Before Dispatch
We will perform a complete run of the equipment and provide a full test report prior to shipment.
testing report
Testing The Machines

Packing &Delivery

WHY Choice HONGKAI

pi
Visualization of Quote

Quotations are like short, helpful sentences that allow customers to understand your plan in an instant.

layout
Whole plant planning

According to the actual specifications of this factory, it’s possible for you to plan or layout your whole production process.

oem
OEM Aiailable

With our customizable options, you can make your product stand out from the rest!

cost check
Cost Check

The cost of a product is determined by many different factors. From materials used to produce it, all the way down through even what country you manufacture in can make a difference on your final price tag!

order follow up sheet
Order Follow Up Sheet

Wow! The list is updated every Friday, so that customers also know the order process. It’s a great way to stay in touch with what you need and when it will be delivered.”

commissionging and trail available
Free Commissioning &Installation

Technical support is available for all of your needs. Whether it’s an installation or training, we’ve got you covered!

Letter ofthanks

Thanks letter from USA
USA
thanks letter from Russia
Russia
thanks letter from Ukraine
Republic of Belarus

What  you want to know

Yes, this is. One-stop service can save you time and money, isn't it?

Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.

Sure, we can arrange any machine you want to check around our city. if you are from INDIA, we also can arrange it in NOIDA.

Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.

We will provide the water/electric circuit diagram and operation manual of the equipment.

we will provide the power, gas, water consumption and floor area of the each production line.

Our Happy Clients

Please look at the excellent feedback from our happy clients who have personally enjoyed the HONGKAI experience.

world map

Locations in Delhi, Noida, Bangalore and Mumbai. These clients major making the CATV cable and FTTH drop cable.

1 of 12

Locations in Ho Chi Minh and Hanoi city, these clients major making the indoor and outdoor optic cables.

2 of 12

Locations in Dhaka city, Keman company major making the CATV cable in there.

3 of 12

The client Locations in Katmandu city who major making the FTTH drop cable.

4 of 12

Locations in Katmandu city who major making the FTTH drop cable.

5 of 12

Locations in Seoul city who major making the Soft/ Patch cord cable. But most of them are moved the factory to Vietnam.

6 of 12

Locations in Karachi city who major making the GYXTW cable.

7 of 12

Locations in Teheran city who major making the Indoor/outdoor optic cables.

8 of 12

Locations in Moscow and St.Petersburg city who major making the Electric/Power cables.

9 of 12

Locations in Cairo city who major making the outdoor optic cables.

10 of 12

Locations in Dar-es-Salaam city who major making the full indoor/outdoor optic cables in 2020.

11 of 12

Locations in St.Paul city who major making the full indoor/outdoor optic cables. like the WEC/MPT/Bluecom.

12 of 12
en_USEN

Ask for quote

we will reply you within 24 hours!!!