FINAL PRODUCT'S description
What’s the cored wire extrusion line?
The Cored wire extrusion line is professional equipment used for producing cored wire. Its main function is to press powdered alloy materials into a steel tube core to create a cored wire. This equipment is efficient, stable, and reliable, suitable for the production of various specifications and requirements of the cored wire. The Cored wire extrusion line uses advanced control technology and protective devices to ensure the safety of operators and the stable operation and high efficiency of the equipment. It is an essential piece of equipment in cored wire production, effectively improving the quality and production efficiency of cored wire.
The list of the Whole line:
- Motorized pay-off rack: controls the speed and tension of the wire spool, ensuring smooth entry of wire into the next production step.
- Copper wire pre-heater: used to preheat the copper wire, reducing its hardness and making it easier to stretch and process.
- Straighten platform: used to straighten the copper wire for the next step in processing.
- Main motor (free-adjustable): controls the operation of the entire production line, achieving automated production.
- Automatic dryer and hopper: used to dry the powder material and convey it into the steel tube core of the next step.
- Electric apparatus main control cabinet (PLC): controls the operation and parameter setting of the entire production line.
- Movable water trough: used to cool the cored wire and prevent deformation during processing.
- Laser diameter gauge: used to detect the diameter of the cored wire, ensuring the quality of the wire.
- High-speed printing machine: used to print production batch numbers and specifications.
- Fixed water trough: used to cool the cored wire and ensure its quality.
- Double-wheel capstan: used to control the tension of the cored wire, ensuring the quality of wire processing.
- Horizontal wire accumulator: used to collect and maintain the stability of the cored wire.
- Power frequency sparker: used to form a protective layer on the cored wire, improving its quality and service life.
- Double-shaft take-up machine: used to wind the wire into a reel, facilitating subsequent transportation and use.
Overview of available models:
| machine type | HK-65 | HK-70 | HK-80 | HK-90A | HK-90B | HK-120 | HK-150 | HK-200 | |||||
| pay-off shaft | double-shaft type | 800-1600 | 1000-2000 | 1600-2500 | 1600-3150 | ||||||||
| screw diameter | ø65 | ø70 | ø80 | ø90 | ø120 | ø150 | ø200 | ||||||
| screw L/D | 25:01:00 | ||||||||||||
| MAX. extrusion output | 130kg/h | 150kg/h | 200kg/h | 250kg/h | 280kg/h | 400kg/h | 650kg/h | 900kg/h | |||||
| motor power | 25HP | 30HP | 40HP | 50HP | 60HP | 70HP | 100HP | 150HP | |||||
| wire diameter | ø1.2-10mm | ø1.5-12mm | ø2.0-20mm | ø3.0-25mm | ø10-40mm | ø15-60mm | ø30-120mm | above ø40mm | |||||
| cooling device | single layer/double layers U type | single layer U type | |||||||||||
| haul-off power | 5HP | 7.5HP | 10HP | 15HP | 20HP | 10HP | |||||||
| MAX. line speed | 500m/min | 450m/min | 400m/min | 200m/min | 100m/min | 60m/min | 60m/min | ||||||
| take-up type/power | double-shaft bundle packaging | ø1000mm-2000mm | ø1600mm-2500mm | ø1600mm-3150mm | ø2000mm-3500mm | ||||||||
SHARE Cored Wire Extrusion Line WITH YOUR CLIENTS
Steps of How To Get The Machine
Discussing
Producing
Trailing Before Dispatch
Packing &Delivery
WHY Choice HONGKAI
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What you want to know
IS THIS THE COMPLETE PLAN FROM A-Z?
Yes, this is. One-stop service can save you time and money, isn't it?
IS IT THE PRODUCTION LINE IS NEW?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
CAN I SEE THE ACTUAL EQUIPMENT USAGE BEFORE I PLACE AN ORDER?
Sure, we can arrange any machine you want to check around our city. if you are from INDIA, we also can arrange it in NOIDA.
WHAT'S THE LIFE OF EACH MACHINE?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
IS THERE ANY MANUAL OF EACH MACHINE?
We will provide the water/electric circuit diagram and operation manual of the equipment.
COULD YOU CLEARING EVERYTHING IF WE WANT TO BUILD A NEW FACTORY?
we will provide the power, gas, water consumption and floor area of the each production line.
Our Happy Clients
Please look at the excellent feedback from our happy clients who have personally enjoyed the HONGKAI experience.
Sumon Reza
Hongkai's fiber optic cables have been a game changer for our telecommunications company in Southeast Asia. The quality and reliability of their equipment have allowed us to expand our services and meet the growing demands of our customers.
Mohammed Ali
I have been using Hongkai's fiber optic cables in my network installations for years and have never been disappointed. Their products are top-notch and the customer service is exceptional.
Ahmed Mohamed
I highly recommend Hongkai's fiber optic cable production line. It has helped us reduce production time and costs while maintaining the highest standards of quality. The customer service provided by Hongkai has also been exceptional.
Tariq Abdullah
We've been using the Hongkai fiber optic cable production line for years now and it never fails to impress. It's an essential piece of equipment for our operations in Jakarta.
Maria da Silva
The quality of the fiber optic cable produced by Hongkai's production line is unmatched. It's helped us become a major player in the telecom industry here in São Paulo.
John Kibet
Our rural community in Tanzaina now has reliable internet thanks to Hongkai's fiber optic cable production line. The equipment is top-notch and has helped us bridge the digital divide
Locations in Delhi, Noida, Bangalore and Mumbai. These clients major making the CATV cable and FTTH drop cable.
1 of 12Locations in Ho Chi Minh and Hanoi city, these clients major making the indoor and outdoor optic cables.
2 of 12Locations in Dhaka city, Keman company major making the CATV cable in there.
3 of 12The client Locations in Katmandu city who major making the FTTH drop cable.
4 of 12Locations in Katmandu city who major making the FTTH drop cable.
5 of 12Locations in Seoul city who major making the Soft/ Patch cord cable. But most of them are moved the factory to Vietnam.
6 of 12Locations in Karachi city who major making the GYXTW cable.
7 of 12Locations in Teheran city who major making the Indoor/outdoor optic cables.
8 of 12Locations in Moscow and St.Petersburg city who major making the Electric/Power cables.
9 of 12Locations in Cairo city who major making the outdoor optic cables.
10 of 12Locations in Dar-es-Salaam city who major making the full indoor/outdoor optic cables in 2020.
11 of 12Locations in St.Paul city who major making the full indoor/outdoor optic cables. like the WEC/MPT/Bluecom.
12 of 12
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