Micro Cable is a compact optical fiber cable used in FTTx networks, data centers, and backbone communication systems. It features small diameter, high fiber density, and lightweight construction for space-constrained ducts. A typical structure includes 1–12 colored optical fibers in jelly-filled loose tubes, a central strength member, water-blocking tape, and a protective PE outer sheath for durability and moisture resistance.

Mirco CABLE PRODUCTION LINE's Description

Cross-section and structure of Micro Cable fiber optic cable with fiber, loose tube, water-blocking tape, PE sheath, and central strength member

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What is Micro Cable?

Micro Cable is a compact optical fiber cable widely used in FTTx, data centers, and backbone networks. With its small diameter, high fiber density, and lightweight design, it is ideal for space-limited and high-capacity installations.

Key Components:

1–12 Core Colored Fibers – high-speed data
Jelly-Filled Loose Tube – fiber protection
Central Strength Member – tensile stability
Water-Blocking Tape – moisture resistance
PE Sheath – durability & environmental protection

How to Produce Micro Cable?

Production requires four key machines:

HK-235 Coloring & Rewinding – colors fibers for identification.
HK-50 Loose Tube Line – extrudes jelly-filled PBT tubes.
HK-SZ Stranding Line – strands tubes around strength member.
HK-90 Sheathing Line – applies water-blocking tape and PE sheath.

✅ The Micro Cable Production Line enables manufacturers to produce reliable, high-density cables with excellent performance for modern FTTx and data center demands.

Micro Cable Production Line Overview

Our Micro Cable Production Line is designed for efficient, precise, and high-quality production of micro optical cables used in FTTx, data centers, and backbone networks. With advanced control systems, stable operation, and modular design, this line ensures excellent fiber protection, compact structure, and reliable long-distance performance.

1.HK-235 COLORING AND REWINDING MACHINE

coloring machine — Mirco CABLE PRODUCTION LINE 7

Specially designed for coloring and rewinding fiber cores at 12 colors.
High-speed performance with coloring up to 1200m/min and rewinding up to 1500m/min.
Equipped with PLC control and Siemens motors for consistent operation.
Compact design with low power consumption and stable output.

Benefits: Clear fiber identification, smooth rewinding process, and reliable preparation for further cable processing.

2.HK-50 IPC+PLC CONTROL LOOSE TUBE PRODUCTION LINE

Automatic jelly filling ensures excellent fiber protection.
Precise diameter and concentricity control through laser gauge.
Capstan system with Siemens control for stable line speed.
Integrated PLC + IPC system with touch screen for real-time monitoring.
Energy-efficient water trough for fiber cooling.

Benefits: Stable tube formation, excellent fiber cushioning, and high-speed production efficiency.

3. HK-SZ LOOSE TUBE BUNCHED PRODUCTION LINE

Central stranding system with precise SZ stranding.
Consistent tension and back-twist accuracy for uniform cable structure.
Servo-driven system ensures pitch precision.
Automatic payoff and take-up system for smooth operation.
Capable of handling multiple loose tubes simultaneously.
Benefits: Reliable bunching of loose tubes with minimized fiber stress and optimized cable flexibility.

4. HK-90 OPTICAL CABLE SHEATHING PRODUCTION LINE

Hk 90 Optical Fiber Sheath Production Line For Adss

Double-layer extrusion system for PE sheath protection.
Central strength member integration for tensile stability.
Automatic control for diameter and wall thickness.
Equipped with Siemens PLC, touch screen, and synchronization control.
Advanced cooling trough and caterpillar haul-off for smooth extrusion.

Benefits: Strong, durable, and water-resistant sheath protection, ensuring long-term cable performance in demanding environments.

Why Choose Our Micro Cable Production Line?

High Efficiency: Designed for high-speed, continuous production with minimal downtime.
Smart Control: IPC + PLC automation with Siemens touch screen for precision and ease of use.
Quality Assurance: Advanced monitoring systems for diameter, concentricity, and sheath thickness.
Flexible Applications: Suitable for FTTx deployment, backbone cables, data centers, and high-density micro cables.
Durability & Reliability: Water-blocking, PE sheath, and central strength member integration ensure cable stability under tough conditions.

⚡ With our Micro Cable Production Line, you can achieve higher productivity, lower operation costs, and consistent optical cable quality that meets international standards.

full outdoor machines' layout — full outdoor machines’ layout

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Related Research

🔗 LAN Pair Twisting Benchmark v1 (CSV + Methods)
Triple vs Double twist data with throughput, NEXT, and energy usage.
🔗 Loose-Tube SZ Pitch Study v1 (Data + PDF)
Pitch variation effects on attenuation, ovality, and fill uniformity.
🔗 Fiber-Optic Line Cost Model v1 (Transparent assumptions)
Payback formula with regional tariffs and labor data.

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Packing &Delivery

Packing

Fumigated wooden pallets and wooden frames to ensure the safety of the goods

Label

Attach a label to each piece of equipment to facilitate inventory

Loading Layout

According to the size of different equipment in advance layout of the cabinet

loading container

loading all goods in the container

Visualization of Quote

Quotations are like short, helpful sentences that allow customers to understand your plan in an instant.

Whole plant planning

According to the actual specifications of this factory, it’s possible for you to plan or layout your whole production process.

OEM Aiailable

With our customizable options, you can make your product stand out from the rest!

Cost Check

The cost of a product is determined by many different factors. From materials used to produce it, all the way down through even what country you manufacture in can make a difference on your final price tag!

Order Follow Up Sheet

Wow! The list is updated every Friday, so that customers also know the order process. It’s a great way to stay in touch with what you need and when it will be delivered.”

Free Commissioning &Installation

Technical support is available for all of your needs. Whether it’s an installation or training, we’ve got you covered!

Letter ofthanks

IS THIS THE COMPLETE PLAN FROM A-Z?

Yes, this is. One-stop service can save you time and money, isn't it?

IS IT THE PRODUCTION LINE IS NEW?

Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.

CAN I SEE THE ACTUAL EQUIPMENT USAGE BEFORE I PLACE AN ORDER?

Sure, we can arrange any machine you want to check around our city. if you are from INDIA, we also can arrange it in NOIDA.

WHAT'S THE LIFE OF EACH MACHINE?

Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.

IS THERE ANY MANUAL OF EACH MACHINE?

We will provide the water/electric circuit diagram and operation manual of the equipment.

COULD YOU CLEARING EVERYTHING IF WE WANT TO BUILD A NEW FACTORY?

we will provide the power, gas, water consumption and floor area of the each production line.

Our Happy Clients

Please look at the excellent feedback from our happy clients who have personally enjoyed the HONGKAI experience.

Sumon Reza

Factory Manger

Hongkai's fiber optic cables have been a game changer for our telecommunications company in Southeast Asia. The quality and reliability of their equipment have allowed us to expand our services and meet the growing demands of our customers.

Mohammed Ali

CEO

I have been using Hongkai's fiber optic cables in my network installations for years and have never been disappointed. Their products are top-notch and the customer service is exceptional.

Ahmed Mohamed

Manager

I highly recommend Hongkai's fiber optic cable production line. It has helped us reduce production time and costs while maintaining the highest standards of quality. The customer service provided by Hongkai has also been exceptional.

Tariq Abdullah

Operations Manager

We've been using the Hongkai fiber optic cable production line for years now and it never fails to impress. It's an essential piece of equipment for our operations in Jakarta.

Maria da Silva

WP Officer

The quality of the fiber optic cable produced by Hongkai's production line is unmatched. It's helped us become a major player in the telecom industry here in São Paulo.

John Kibet

CEO

Our rural community in Tanzaina now has reliable internet thanks to Hongkai's fiber optic cable production line. The equipment is top-notch and has helped us bridge the digital divide