FINAL PRODUCT'S description
5/5
What’s the GYXTC8S cable?
The GYXTC8S cable is a fiber-optic cable that is used for high-speed data transmission. The cable consists of two optical fibers that are surrounded by a dielectric material and enclosed in a protective jacket.
Structurally the GYXTC8S cable consists of the following components.
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- 1-12 cores Coloured Fiber core
- Loose tube * 12 cores
- Reinforce wire(FRP/Steel Wire)
- messenger wire
- PE Jacket
How to produce the GYXTC8S cable?
So these production lines are needed in the equipment to complete：
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- HK-235 Coloring and Rewinding machine to coloring the 1-12 cores Fiber Core
- HK-50 IPC+PLC Control Loose Tube Cable Production Line to finish the PBT Tube and filling the Jelly Inside it, How many times need to be produced as many Tubes as there are
- HK-SZ Loose tube Bunched Production Line to bunched each Loose tube around the Reinforce wire(FRP/Steel Wire)
- HK-90 IPC+PLC Control Sheathing Production Line to do the Aramid Yarn Strand/PE Jacket both.
PROCESS OF PRODUCT
1.HK-235 COLORING AND REWINDING MACHINE
- This machine is used for coloring or rewinding the Fiber Core as a 12 color
- Coloring Speed: 1500m/min
- Rewinding Speed:1800m/min
- PLC: Siemens
- Touch Screen: Kinco
- UV lamp:7.5 KW, German imports of electric power supply
2.HK-50 IPC+PLC CONTROL LOOSE TUBE PRODUCTION LINE
- 1-12 Heads fiber pay off: put on 1-12 cores fiber by Danfoss driver.
- Jelly filling machine: fill the jelly into the loose tube and remove the air from it by automatic.
- Electrostatic removal device: remove impurities from the fiber surface before extruder.
- Masterbatch compounder: fill the color masterbatch of another color.
- Dryer and Automatic Hopper machine: will hopper and dryer the raw material by automatic.
- Main extruder: using the best quality screw from China, extrusion the PP/PPT material. and the motor using Siemens.
- Control cabinet: PLC+IPC control, more easy operation for the worker, the transducer using American Emerson, other electric parts using Schneider.
- Warm and Cooling Water Trough: cooling the wire down slowly.
- Diameter Gauge: display the actual diameter of the cable to the operator.
- Capstan: automatic change the line speed by Panasonic servo.
- Semi-automatic take up: motor using Siemens, transducer using Emerson, the control system by 7-inch Kinco touch screen plus Siemens S7-200 PLC control. it will change the wire coil by automatic when one pcs is full.
3. HK-SZ LOOSE TUBE BUNCHED PRODUCTION LINE
- Messenger wire pay off: put on the messenger wire
- Loose tube pay off x 12 sets: put on the loose tube, the max cores can meet:12*12=144 cores.
- Jelly filling machine: fill the jelly before the extruder automatic.
- Dryer and Automatic Hopper machine: will hopper and dryer the raw material by automatic.
- Control cabinet: PLC+IPC control, more easy operation for the worker, the transducer using American Emerson, other electric parts using Schneider.
- SZ stranding device: the control by Servo motor and the angle can be adjustments from ±4π unit ±20π.
- Double heads cross-binder machine: cross binding the loose tube by Servo motor plus Emerson control.
- Single head cross-binder machine: cores binding the loose tube by Servo motor plus Emerson control.
- Double heads wrapping machine: put on the water blocking tape/aluminum foil/PET film etc.
- Diameter Gauge: display the actual diameter of the cable to the operator.
- 800mm wheel flat belt Capstan machine: the power by Siemens motor plus Deceleration Box plus Emerson control.
- Portable cantilever-type take up and traverse machine: motor using Siemens, transducer using Emerson, the PLC control by Siemens S7-1200.
4.HK-90 OPTICAL CABLE SHEATHING PRODUCTION LINE
- 800-1600mm Gantry type pay off: Motor: Siemens, Drive: Emerson, Touch screen: Siemens, PLC system: Siemens s7-1200
- Cylinder dancer: linkage with the pay off, Potentiometer + cylinder control
- Messenger wire pay off-1 set: put on the messenger wire.
- Double heads steel aluminum tape pay off: put on steel-aluminum.
- On-line seam welding device: joint weld steel& Aluminum tape when changing one tape drum to another.
- Metal tape corrugating device: corrugated the steel aluminum before extruder.
- Metal tape longitudinal forming device: longitudinal forming and fixed diameter before the extruder
- Aramid yarn pay off: twist the aramid yarn with the loose tube after aluminum. the tension control by each’ magnetic damping.
- Dryer and Automatic Hopper machine: will hopper and dryer the raw material by automatic.
- Main extruder: using the best quality screw from China, extrusion the PE/PVC material. and the motor using Siemens.
- Control cabinet: PLC+IPC control, more easy operation for the worker, the transducer using American Emerson, other electric parts using Schneider.
- Warm and Cooling Water Trough: cooling the wire down slowly.
- Diameter Gauge: display the actual diameter of the cable to the operator.
- Capstan:Power: 7.5KW Siemens motor + Deceleration Box + 7.5KW American Emerson transducer + speed-governor.
- Cylinder dancer: linkage with the take up, Potentiometer + cylinder control
- 800-1600mm Gantry type take up: Motor: Siemens, Drive: Emerson, Touch screen: Siemens, PLC system: Siemens s7-1200
SHARE GYXTC8S CABLE PRODUCTION LINE WITH YOUR CLIENTS
5 Critical Mistakes to Avoid When Installing an Optic Cable Production Line
Packing &Delivery
Packing
Fumigated wooden pallets and wooden frames to ensure the safety of the goods
Label
Attach a label to each piece of equipment to facilitate inventory
Loading Layout
According to the size of different equipment in advance layout of the cabinet
loading container
loading all goods in the container
Visualization of Quote
Quotations are like short, helpful sentences that allow customers to understand your plan in an instant.
Whole plant planning
According to the actual specifications of this factory, it’s possible for you to plan or layout your whole production process.
OEM Aiailable
With our customizable options, you can make your product stand out from the rest!
Cost Check
The cost of a product is determined by many different factors. From materials used to produce it, all the way down through even what country you manufacture in can make a difference on your final price tag!
Order Follow Up Sheet
Wow! The list is updated every Friday, so that customers also know the order process. It’s a great way to stay in touch with what you need and when it will be delivered.”
Free Commissioning &Installation
Technical support is available for all of your needs. Whether it’s an installation or training, we’ve got you covered!
Letter ofthanks
IS THIS THE COMPLETE PLAN FROM A-Z?
Yes, this is. One-stop service can save you time and money, isn't it?
IS IT THE PRODUCTION LINE IS NEW?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
CAN I SEE THE ACTUAL EQUIPMENT USAGE BEFORE I PLACE AN ORDER?
Sure, we can arrange any machine you want to check around our city. if you are from INDIA, we also can arrange it in NOIDA.
WHAT'S THE LIFE OF EACH MACHINE?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
IS THERE ANY MANUAL OF EACH MACHINE?
We will provide the water/electric circuit diagram and operation manual of the equipment.
COULD YOU CLEARING EVERYTHING IF WE WANT TO BUILD A NEW FACTORY?
we will provide the power, gas, water consumption and floor area of the each production line.
Our Happy Clients
Please look at the excellent feedback from our happy clients who have personally enjoyed the HONGKAI experience.
Sumon Reza
Factory Manger
Hongkai's fiber optic cables have been a game changer for our telecommunications company in Southeast Asia. The quality and reliability of their equipment have allowed us to expand our services and meet the growing demands of our customers.
Mohammed Ali
CEO
I have been using Hongkai's fiber optic cables in my network installations for years and have never been disappointed. Their products are top-notch and the customer service is exceptional.
Ahmed Mohamed
Manager
I highly recommend Hongkai's fiber optic cable production line. It has helped us reduce production time and costs while maintaining the highest standards of quality. The customer service provided by Hongkai has also been exceptional.
Tariq Abdullah
Operations Manager
We've been using the Hongkai fiber optic cable production line for years now and it never fails to impress. It's an essential piece of equipment for our operations in Jakarta.
Maria da Silva
WP Officer
The quality of the fiber optic cable produced by Hongkai's production line is unmatched. It's helped us become a major player in the telecom industry here in São Paulo.
John Kibet
CEO
Our rural community in Tanzaina now has reliable internet thanks to Hongkai's fiber optic cable production line. The equipment is top-notch and has helped us bridge the digital divide
Locations in Delhi, Noida, Bangalore and Mumbai. These clients major making the CATV cable and FTTH drop cable.
1 of 12Locations in Ho Chi Minh and Hanoi city, these clients major making the indoor and outdoor optic cables.
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4 of 12Locations in Katmandu city who major making the FTTH drop cable.
5 of 12Locations in Seoul city who major making the Soft/ Patch cord cable. But most of them are moved the factory to Vietnam.
6 of 12Locations in Karachi city who major making the GYXTW cable.
7 of 12Locations in Teheran city who major making the Indoor/outdoor optic cables.
8 of 12Locations in Moscow and St.Petersburg city who major making the Electric/Power cables.
9 of 12Locations in Cairo city who major making the outdoor optic cables.
10 of 12Locations in Dar-es-Salaam city who major making the full indoor/outdoor optic cables in 2020.
11 of 12Locations in St.Paul city who major making the full indoor/outdoor optic cables. like the WEC/MPT/Bluecom.
12 of 12