মাইক্রো কেবল উৎপাদন লাইন

What does this production route produce? This reference solution follows a four-stage route for compact Micro Cable used in microduct and dense-access projects. HK-235 prepares the colored fibers, HK-50 forms the jelly-filled PBT loose tubes, HK-800/12 strands the specified tubes around the central member, and HK-90 integrates the confirmed water-blocking package before extruding the PE sheath. Final construction follows the approved cable drawing.

উৎপাদন পথ
HK-235 → HK-50 → HK-800/12 SZ → HK-90 Micro Cable
নিয়ন্ত্রণ পদ্ধতি
Coordinated controls reviewed for each production stage
মূল প্রক্রিয়াগুলি
Fiber preparation · jelly-filled PBT loose-tube extrusion · SZ stranding · water-blocking integration · PE sheathing
উপযুক্ত কেবল পরিসর
Compact stranded loose-tube Micro Cable · microduct and dense-access applications · final design confirmed per project
PRODUCTION ROUTE PREVIEW HK-90 final-stage sheathing line
HK-90 optical cable sheathing production line shown in full on a light background Final-stage panorama · Complete equipment train shown without cropping FOUR-STAGE ROUTE BELOW Review each process and its equipment
WHAT THE CLIENT SELECTED মাইক্রো কেবল উৎপাদন লাইন HK-235 · HK-50 · HK-800/12 SZ · HK-90 Micro Cable · compact SZ-stranded Micro Cable route
02 Micro Cable anatomy

Read the compact stranded loose-tube cable from the inside out.

Open the exploded view, select a visible component, and see which of the four production stages prepares, forms or integrates it into the finished Micro Cable.

Engineering exploded-view plate Reference stranded loose-tube Micro Cable construction
Micro Cable 3D structure showing the compact stranded loose-tube core and finished outer sheath 01 Assembled reference
Overview · switch views without leaving this section All cable components remain visible while excess white margin is reduced.
Structure-to-process route

Four stages form the reference Micro Cable.

Select a layer above to highlight the stage that prepares, forms or integrates it.

01HK-235 · Fiber coloringColor and rewind the approved optical-fiber input.
02HK-50 · Loose-tube extrusionForm the jelly-filled PBT tubes around the colored fiber bundles.
03HK-800/12 · SZ strandingStrand the loose tubes around the central member and apply the water-blocking package.
04HK-90 · PE sheathingExtrude, cool, measure, mark and take up the finished jacket.
Reference boundary: this exploded render explains the visible component relationship, not a final manufacturing drawing. Confirm fiber count, tube count, filling system, central-member material and diameter, water-blocking package, jacket material and all dimensions against the approved cable drawing.
03 রেফারেন্স কনফিগারেশন

নির্বাচিত কেবল স্তরের জন্য উৎপাদন কনফিগারেশন পর্যালোচনা করুন।.

The cable-layer choice from Section 02 is carried here. Review its mapped production stage, then inspect the complete four-stage Micro Cable reference route.

Carried from cable structure No cable layer selected Start from the cable structure above, or review the full reference route below.
Choose a cable layer
রেফারেন্স উত্পাদন লাইনের ছবি Complete equipment view
HONGKAI HK-235 optical fiber coloring and rewinding machine
Selected stage image Optical fiber coloring and rewinding
রেফারেন্স রুট শুরু

HK-235

Optical fiber coloring and rewinding

Apply the approved identification colors, cure the coating and rewind each fiber under controlled tension before loose-tube extrusion.

ইনপুট
Natural optical fibers + approved color sequence
আউটপুট
Identified and rewound colored fibers
রুট অবস্থান
Stage 01 · Fiber identification and preparation
রেফারেন্স উত্পাদন পর্যায়
প্রক্রিয়া ভূমিকা

Color, cure and rewind each fiber

Create identifiable, tension-controlled fiber packages for the HK-50 loose-tube stage.

Key production controls

Color order, coating quality and winding tension

Control identification sequence, coating uniformity, curing, line speed, tension and reel build.

প্রস্তাবের আগে নিশ্চিত করুন

Fiber type, color plan and reel package

Confirm fiber specification, count, color sequence, supply reel and required finished package.

Reference route only: final equipment scope follows the approved cable drawing.

Machine quantity, performance, auxiliary systems and final arrangement are configured from the approved Micro Cable drawing, production target and plant conditions.

03B Stage 03 process video

Watch SZ stranding build the compact Micro Cable core.

This HONGKAI process video provides a practical reference for the HK-800/12 SZ cable-core stranding stage. It connects qualified loose tubes from HK-50 with the bound stranded core required before final PE outer sheathing on HK-90.

HONGKAI video · HK-800/12 SZ process reference ইউটিউবে দেখুন
Reference boundary: this video supports understanding of the SZ cable-core stranding stage. The footage documents the shared SZ equipment on another cable project; it is not presented as a Micro Cable production trial. The approved Micro Cable drawing and written project inputs remain the basis for the final fiber count, tube and filler arrangement, central-member size, lay parameters, interfaces and equipment scope. If the embedded player is unavailable, use "Watch on YouTube" above.
04 প্রকল্পের দায়িত্ব

Define the Micro Cable project boundary before the route is finalized.

The four-stage route above is a reference configuration, not a contractual supply scope. Buyer, HONGKAI and joint responsibilities become final only in the approved technical proposal or agreement.

পরিসরের অবস্থা প্রকৌশল পর্যালোচনা প্রয়োজন

Nothing below is treated as included, excluded, buyer-supplied or HONGKAI-supplied until it is confirmed in writing.

দায়িত্ব ম্যাট্রিক্স Review all three responsibility groups

Opening a group only reveals its details; it does not confirm scope.

Buyer prepares Buyer responsibility পরওজেইসিটি, প্রোডাক্টটিরওদুটিইনস্ট্রুমেন্টেশনসিটি একটিঅ্যান্ডসিটি সিস্টেমযাতৈরি ইনফর্মেশনইনফরম্যাটিওন ফরইনফর্মেশনএবংইনস্ট্রুমেন্টেশনইনফরইনফর্মেশন ফর ইনফর্মেশন এনজিনিয়ারিংইনফর্মেশনএবংইনফর্মেশন ইনফর্মেশনইনইরিংইনইনফর্মেশনএবং রিভিউইয়েওয়েইআছেওয়ে 4 items

Information HONGKAI must review before fixing the production route and reference equipment configuration.

  • Micro Cable drawing, fiber count and finished-cable requirements নিশ্চিত করা হবে
  • Fiber, PBT, filling compound, central member, water-blocking and PE material inputs নিশ্চিত করা হবে
  • Factory space, utilities, access and installation conditions নিশ্চিত করা হবে
  • Existing equipment and interfaces across coloring, loose-tube, SZ and sheathing stages নিশ্চিত করা হবে
Defined in the written proposal HONGKAI responsibility প্রস্তাবিত কনফিগারেশন এবং উদ্ধৃত সরবরাহ সীমা 4 items

HONGKAI defines the recommended configuration and quoted supply boundary after reviewing the available project inputs.

  • Recommended four-stage route and reference equipment configuration নিশ্চিত করা হবে
  • Quoted equipment list and equipment-source boundary নিশ্চিত করা হবে
  • Required interfaces between HK-235, HK-50, HK-800/12 SZ and HK-90 নিশ্চিত করা হবে
  • প্রস্তাবে উল্লিখিত নথিপত্র, কমিশনিং, প্রশিক্ষণ এবং বিক্রয়োত্তর স্কোপ নিশ্চিত করা হবে
একসাথে নিশ্চিত করা হয়েছে যৌথ নিশ্চিতকরণ Technical interfaces, acceptance and project coordination 4 items

Technical interfaces, acceptance and project coordination require written confirmation from both project teams.

  • Final Micro Cable process route and equipment configuration নিশ্চিত করা হবে
  • Layout, iনতেরফ্যাক্টরিতেএকটিস্প্লিটযা স্প্লিটপদ্ধতিতেঅ্যান্ডসাইটেস্থাপনকরাহয়এবংসাইটেস্থাপনসাইটেস্থাপন-রিয়েডিনেশনপ্রক্রিয়ায়ব্যবহৃতহয়এবংসাইটেস্থাপনকরাহয়সাইটেস্থাপন কন্ডিটরগুলোসাইটেস্থাপনকরাহয়এবংসাইটেস্থাপনকরা নিশ্চিত করা হবে
  • Acceptance criteria for each stage and finished Micro Cable নিশ্চিত করা হবে
  • Delivery, installation, trial schedule, changes and final sign-off নিশ্চিত করা হবে

05 পরিকল্পনার ইনপুট

Prepare the inputs for a complete Micro Cable production review.

Select the planning topics you are ready to discuss during the first engineering review. A selection marks a review topic only; it does not approve a technical value, equipment quantity, material grade, performance target or supply scope.

পর্যালোচনার জন্য উৎপাদন লাইন পরিকল্পনা বিষয়গুলি নির্বাচন করুন
06 রেফারেন্স এবং যাচাইকরণ

Review the available Micro Cable production references and what still needs confirmation.

These images illustrate the HK-235, HK-50, HK-800/12 SZ and HK-90 stages mapped to the current Micro Cable route. They are reference visuals, not a final equipment list, factory layout, performance commitment or acceptance record.

অনুচ্ছেদ 05-এর প্রেক্ষাপট এগিয়ে নেওয়া হয়েছে HK-235 fiber coloring → HK-50 PBT loose-tube extrusion → HK-800/12 SZ cable-core stranding and water-blocking integration → HK-90 final PE outer sheathing

No planning topics selected yet. Return to Section 05 to add review priorities.

Reference image of optical fiber coloring and rewinding equipment for the HK-235 Micro Cable preparation stage
Stage 01 reference
Not final arrangement
Reference available

HK-235 fiber coloring and rewinding reference

Reference equipment for coloring and rewinding optical fibers before loose-tube extrusion. Final fiber count, color sequence, number of units, payoff interfaces and operating requirements remain project-specific.

These production-stage images illustrate the current four-stage Micro Cable planning route only. Final equipment quantity, sequence, dimensions, supply, performance and acceptance are defined only by the mutually approved technical agreement.

Stage 01 reference

HK-235 fiber coloring and rewinding reference

1 of 4
Micro Cable customer feedback

Customer perspectives on the four-stage Micro Cable production route.

The feedback focuses on compact stranded loose-tube construction, SZ cable-core control, water-blocking integration and final PE sheathing. HK-235 → HK-50 → HK-800/12 SZ → HK-90

HONGKAI customer project photo paired with Sumon Reza
Published customer record
উৎপাদন পথ
For the Micro Cable Production Line, the four-stage route made the project easier to review. We could follow fiber coloring, PBT loose-tube extrusion, SZ cable-core formation and final PE sheathing as one connected process.
সুমন রেজা Factory Manager · Southeast Asia
HONGKAI customer project photo paired with Tariq Abdullah
Published customer record
SZ কোর কন্ট্রোল
The HK-800/12 SZ stage made tube count, fillers, central-member alignment, SZ pitch, binders and water-blocking materials easier to review before the cable core entered final PE sheathing.
তারিক আবদুল্লাহ Operations Manager · Jakarta, Indonesia
HONGKAI customer project photo paired with John Kibet
Published customer record
চূড়ান্ত পরিসর
The planning boundary kept fiber and tube counts, central-member material, jacket dimensions, tooling, reel sizes, utilities and acceptance conditions visible throughout the final Micro Cable configuration review.
জন কিবেত CEO · Tanzania

Names, roles and photos follow existing HONGKAI customer records. The Micro Cable-specific wording summarizes technical project-review priorities and is not presented as a verified product-specific quotation.

07 Route FAQ

Clarify the Micro Cable route before requesting a proposal.

These answers connect the compact SZ-stranded loose-tube construction to the four-stage reference route and the inputs needed for engineering review.

মাইক্রো কেবল রেফারেন্স উৎপাদন পথে কী কী পর্যায় অন্তর্ভুক্ত রয়েছে?

The reference route has four stages: HK-235 fiber coloring and rewinding, HK-50 jelly-filled PBT loose-tube extrusion, HK-800/12 SZ cable-core stranding with the approved binding and water-blocking package, and HK-90 final PE outer sheathing. The final configuration must follow the approved cable drawing and written project inputs.

What cable construction is this route intended to produce?

It is a reference route for compact SZ-stranded loose-tube Micro Cable. The mapped structure includes colored optical fibers, jelly-filled PBT loose tubes, a central strength member, an approved water-blocking package and a PE outer sheath. Fiber count, tube count, materials and dimensions remain project-specific.

What is handed off between the four production stages?

HK-235 supplies identified and rewound colored fibers to HK-50. HK-50 produces qualified jelly-filled loose-tube packages for HK-800/12 SZ. The SZ stage forms the bound, water-blocked stranded cable core, which then enters HK-90 for PE extrusion, cooling, dimensional monitoring, marking and finished-cable take-up.

Which cable and material details must be confirmed before the proposal?

Confirm the approved cable drawing, fiber count and color plan, tube and filler arrangement, loose-tube geometry, central-member material and size, PBT and filling-compound grades, binder and water-blocking construction, PE grade, finished dimensions, marking and reel formats. These inputs determine the stage interfaces and final equipment scope.

Is FRP or one water-blocking material mandatory for every design?

No single material should be assumed from the reference page. The central member may use project-specified FRP or another approved material, while the water-blocking package may use approved tape, yarn or another specified construction. The cable drawing and material specification control the final choice.

Do the reference images and video confirm speed or line arrangement?

No. They illustrate the process and shared equipment only. They do not confirm final reel quantities, tube arrangement, SZ pitch or reversal length, line speed, machine quantity, factory layout, supplied scope, performance or acceptance criteria for a specific project.

Can existing factory equipment be connected to this four-stage route?

Existing upstream or downstream equipment can be reviewed, but compatibility is not assumed. HONGKAI must review equipment interfaces, factory space, material flow, voltage, frequency, compressed air, cooling water, access and installation conditions before defining the interface and supply boundary in writing.

How are output, inspection and acceptance requirements established?

No default capacity is assumed. The project review should confirm the target product mix, operating schedule, required output, source and delivery reel formats, stable operating conditions, inspection and sampling points, FAT or other acceptance criteria, and site-readiness requirements. Binding values belong in the approved technical agreement.

Final cable construction, equipment, performance, acceptance criteria and supply scope are defined in the signed technical and commercial agreement.

08 বিনিয়োগ জিজ্ঞাসা

Plan your Micro Cable production project.

Share the approved cable drawing, fiber and loose-tube counts, color plan, tube and filler arrangement, loose-tube geometry, central-member specification, PBT and filling-compound grades, binder and water-blocking construction, PE grade, finished dimensions, output and reel plan, and factory conditions. HONGKAI will review the four-stage route, equipment interfaces and open technical items before preparing a project-specific proposal.

Current page context Compact stranded loose-tube Micro Cable · HK-235 → HK-50 → HK-800/12 SZ → HK-90 This context accompanies the enquiry as a reference. It does not confirm the final production route or equipment configuration. Planning inputs remain open · No supporting stage carried forward

HONGKAI কী পর্যালোচনা করবে

লক্ষ্য পণ্য পরিকল্পনা
Micro Cable constructions, fiber and tube counts, dimensions and material requirements
প্রক্রিয়া পথ
HK-235, HK-50, HK-800/12 SZ and HK-90 inputs, outputs and interfaces
ক্ষমতা লক্ষ্য
পণ্য মিশ্রণ, প্রত্যাশিত আউটপুট এবং লক্ষ্য লাইন গতি
কারখানার অবস্থা
উপলব্ধ স্থান, ইউটিলিটি, বিদ্যমান সরঞ্জাম এবং পরীক্ষার প্রয়োজনীয়তা
প্রকল্পের পর্যায়
পরিকল্পনা, বাজেট নির্ধারণ, কারখানা প্রস্তুতি বা উৎপাদন বিস্তার
Review status
Preliminary assessment · Technical confirmation required
প্রস্তুতির জন্য কী প্রয়োজন · 6 আইটেম
  • Approved Micro Cable drawing, reference sample or target requirements
  • Fiber count, color plan, loose-tube and filler arrangement
  • Central member, PBT, filling compound, binder, water-blocking and PE requirements
  • Target product mix, output, reel formats and expected operating conditions
  • Existing equipment, material flow and available factory layout
  • Utilities, inspection, acceptance needs and planned project timeline

No complete specification yet? Share your target products and current assumptions. Unknown values can be described as open engineering inputs.

এখানে জমা দেওয়া তথ্যটি একটি প্রাথমিক প্রযুক্তিগত পর্যালোচনার সমর্থন করে। চূড়ান্ত সরঞ্জাম কনফিগারেশন, কর্মক্ষমতা, মূল্য, ডেলিভারি সময়সূচী এবং সরবরাহ পরিসর শুধুমাত্র অনুমোদিত প্রস্তাব বা চুক্তিতে নিশ্চিত করা হয়।.

বিনিয়োগ প্রকল্পের সংক্ষিপ্তসার

ফাইবার অপটিক কেবল উৎপাদন প্রকল্পের সংক্ষিপ্তসার

আপনার পরিকল্পিত কেবল পণ্য, লক্ষ্য ক্ষমতা এবং বর্তমান বিনিয়োগ পর্যায় আমাদের জানান। আংশিক তথ্য স্বাগতম, এবং উপলব্ধ হলে আপনি একটি কেবল ড্রয়িং আপলোড করতে পারেন।.

ফাইলগুলি টেনে আনুন, আপলোডের জন্য ফাইল নির্বাচন করুন
গ্রাহককে উপলব্ধ ক্যাবল ড্রয়িং, স্পেসিফিকেশন বা রেফারেন্স ডকুমেন্ট আপলোড করতে দিন। WPForms-এ কনফিগার করা গৃহীত ফাইল টাইপ এবং ফাইল-সাইজ সীমা প্রদর্শন করুন।.

উদ্ধৃতি জন্য জিজ্ঞাসা করুন

আমরা আপনাকে 24 ঘন্টার মধ্যে উত্তর দেব!!!