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FINAL PRODUCT'S description
In today’s competitive cable processing market, are you facing challenges with low production efficiency, high labor costs, and inconsistent product quality? Traditional manual methods for measuring, cutting, and coiling are not only time-consuming and labor-intensive but also fail to guarantee the precision and neatness of every cable roll, directly impacting your production schedules and product competitiveness.
To solve these pain points, we introduce the Automatic Cable Cutting, Coiling, and Tying Machine—the intelligent solution you’ve been searching for to elevate your productivity to new heights.
This machine will completely revolutionize your workflow:
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Seeking Higher Efficiency? Our equipment integrates automatic metering, high-speed cutting, rapid coiling, and automated tying into one seamless process. This fully automated workflow drastically reduces cycle times. A single non-specialized operator can easily manage several machines, allowing your output to grow exponentially.
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Worried About High Costs? Imagine consolidating tasks that once required multiple skilled workers into a process overseen by just one person. This means direct savings on labor costs and the elimination of material waste caused by human error. Every meter of your cable is used effectively.
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Demanding Precision and Quality? Featuring an advanced PLC computer control system, you can effortlessly set the length, number of coils, and other parameters on the user-friendly touchscreen. The machine executes each job with exceptional accuracy. Coils are tight and orderly, and the ties are secure and neat, ensuring your final product has a professional finish and consistent quality.
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Is It Complicated to Operate? We understand the importance of user-friendliness. The intuitive touchscreen interface supports both English and Chinese, with a simple and clear operating logic. Your staff can be up and running on the same day without extensive training.
Core Applications: Whether you are producing power cables, communication fiber optics, automotive/appliance wire harnesses, or consumer cables like USB and HDMI, this machine is perfectly suited for the task. It is an indispensable core asset for any modern cable processing facility.
Investing in the Automatic Cable Cutting & Winding Machine is an investment in efficiency, quality, and the future. Contact us today to learn how this machine can take your business to the next level.
To ensure our equipment perfectly integrates into your production line, please refer to the detailed technical specifications below. We also offer customization services to meet your unique requirements.
Please Note: Due to limited information from the original source, some parameters below are estimated based on industry standards. We strongly recommend you verify and modify these against your product’s official data sheet to ensure 100% accuracy.
| Parameter | Specification |
|---|---|
| Model Number | 1246mm |
| Control System | PLC Programmable Controller + HD Touchscreen (Supports English/Chinese) |
| Metering Method | Precision Encoder Automatic Metering |
| Cutting Method | Pneumatic Automatic Cutter |
| Applicable Wire Diameter | Ø 1mm – Ø 10mm (Please verify against actual specs) |
| Winding Speed | 1 – 8 coils/sec (Adjustable) |
| Tying Speed | Approx. 0.7 sec/tie |
| Finished Inner Diameter | 100mm – 280mm (Adjustable) (Please verify against actual specs) |
| Finished Outer Diameter | ≤ 350mm (Please verify against actual specs) |
| Max. Load Weight | 20 KG (Please verify against actual specs) |
| Length Setting | 0.1m – 9999m |
| Length Accuracy | ± 0.1% |
| Drive Motor | Precision Stepper Motor |
| Power Requirement | AC 220V / 50Hz (Can be customized for local voltage) |
| Air Supply Requirement | 0.4 – 0.6 Mpa (Clean, dry air) |
| Machine Dimensions | Approx. 1100mm(L) x 550mm(W) x 900mm(H) (Please verify against actual specs) |
| Machine Weight | Approx. 250 KG (Please verify against actual specs) |
Optional Models / Customization
- Safety Guard: Optional full or semi-enclosed safety cover to ensure operator safety.
- Applicable Wire Diameter Range: The machine can be customized to handle larger or smaller wire diameters based on your needs.
- Load Capacity: The machine’s load-bearing capacity can be enhanced to handle heavier cable spools.
- Pay-off Stand: Can be paired with an active (motorized) or passive pay-off stand to suit different types of raw cable reels.
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Steps of How To Get The Machine
Discussing
Producing
Trailing Before Dispatch
Packing &Delivery
WHY Choice HONGKAI
Visualization of Quote
Quotations are like short, helpful sentences that allow customers to understand your plan in an instant.
Whole plant planning
According to the actual specifications of this factory, it’s possible for you to plan or layout your whole production process.
OEM Aiailable
With our customizable options, you can make your product stand out from the rest!
Cost Check
The cost of a product is determined by many different factors. From materials used to produce it, all the way down through even what country you manufacture in can make a difference on your final price tag!
Order Follow Up Sheet
Wow! The list is updated every Friday, so that customers also know the order process. It’s a great way to stay in touch with what you need and when it will be delivered.”
Free Commissioning &Installation;
Technical support is available for all of your needs. Whether it’s an installation or training, we’ve got you covered!
Letter ofthanks
What you want to know
IS THIS THE COMPLETE PLAN FROM A-Z?
Yes, this is. One-stop service can save you time and money, isn't it?
IS IT THE PRODUCTION LINE IS NEW?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
CAN I SEE THE ACTUAL EQUIPMENT USAGE BEFORE I PLACE AN ORDER?
Sure, we can arrange any machine you want to check around our city. if you are from INDIA, we also can arrange it in NOIDA.
WHAT'S THE LIFE OF EACH MACHINE?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
IS THERE ANY MANUAL OF EACH MACHINE?
We will provide the water/electric circuit diagram and operation manual of the equipment.
COULD YOU CLEARING EVERYTHING IF WE WANT TO BUILD A NEW FACTORY?
we will provide the power, gas, water consumption and floor area of the each production line.
Our Happy Clients
Please look at the excellent feedback from our happy clients who have personally enjoyed the HONGKAI experience.
Sumon Reza
Hongkai's fiber optic cables have been a game changer for our telecommunications company in Southeast Asia. The quality and reliability of their equipment have allowed us to expand our services and meet the growing demands of our customers.
Mohammed Ali
I have been using Hongkai's fiber optic cables in my network installations for years and have never been disappointed. Their products are top-notch and the customer service is exceptional.
Ahmed Mohamed
I highly recommend Hongkai's fiber optic cable production line. It has helped us reduce production time and costs while maintaining the highest standards of quality. The customer service provided by Hongkai has also been exceptional.
Tariq Abdullah
We've been using the Hongkai fiber optic cable production line for years now and it never fails to impress. It's an essential piece of equipment for our operations in Jakarta.
Maria da Silva
The quality of the fiber optic cable produced by Hongkai's production line is unmatched. It's helped us become a major player in the telecom industry here in São Paulo.
John Kibet
Our rural community in Tanzaina now has reliable internet thanks to Hongkai's fiber optic cable production line. The equipment is top-notch and has helped us bridge the digital divide
Locations in Delhi, Noida, Bangalore and Mumbai. These clients major making the CATV cable and FTTH drop cable.
1 of 12Locations in Ho Chi Minh and Hanoi city, these clients major making the indoor and outdoor optic cables.
2 of 12Locations in Dhaka city, Keman company major making the CATV cable in there.
3 of 12The client Locations in Katmandu city who major making the FTTH drop cable.
4 of 12Locations in Katmandu city who major making the FTTH drop cable.
5 of 12Locations in Seoul city who major making the Soft/ Patch cord cable. But most of them are moved the factory to Vietnam.
6 of 12Locations in Karachi city who major making the GYXTW cable.
7 of 12Locations in Teheran city who major making the Indoor/outdoor optic cables.
8 of 12Locations in Moscow and St.Petersburg city who major making the Electric/Power cables.
9 of 12Locations in Cairo city who major making the outdoor optic cables.
10 of 12Locations in Dar-es-Salaam city who major making the full indoor/outdoor optic cables in 2020.
11 of 12Locations in St.Paul city who major making the full indoor/outdoor optic cables. like the WEC/MPT/Bluecom.
12 of 12
