ADSS (All-Dielectric Self-Supporting) cable is a non-metallic optical fiber cable designed for aerial installation on power and telecom lines. Its typical structure includes 1–12 colored optical fibers housed in jelly-filled loose tubes, a central reinforcement element (FRP or steel wire as specified), aramid yarn for extra tensile strength, a rip cord, and a UV-resistant PE outer jacket. The all-dielectric design keeps the cable lightweight, non-conductive, and reliable for long spans and harsh outdoor conditions.

ADSS CABLE PRODUCTION LINE's Description

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What is ADSS Cable?

ADSS (All-Dielectric Self-Supporting) cable is a non-metallic fiber optic cable widely used in communication and power networks. Lightweight, non-conductive, and weather-resistant, it is ideal for long-span aerial installation.

Key Components:

1–12 Core Colored Fibers – high-speed transmission
Loose Tube with Jelly – fiber protection
FRP/Steel Wire – tensile strength
Aramid Yarn – added reinforcement
Rip Cord + PE Jacket – UV and weather resistance

How to Produce ADSS Cable?

ADSS cables are produced through four main steps:

HK-235 Fiber Coloring & Rewinding – colors 1–12 fibers for identification.
HK-50 Loose Tube Line – extrudes PBT tubes with jelly filling.
HK-SZ Stranding Line – bunches loose tubes around FRP/steel strength member.
HK-90 Sheathing Line – applies aramid yarn, rip cord, and PE sheath.

✅ With the ADSS Cable Production Line, manufacturers achieve reliable, durable, and long-span cables for telecom and power transmission.

ADSS Cable Production Line Overview

Our ADSS (All-Dielectric Self-Supporting) Cable Production Line is specially designed for manufacturing high-performance ADSS cables used in power transmission and telecommunication networks. With advanced control systems, stable operation, and precise process management, this line ensures excellent tensile strength, weather resistance, and long-distance transmission reliability.

1.HK-235 COLORING AND REWINDING MACHINE

coloring machine — ADSS CABLE PRODUCTION LINE 7

Specially designed for coloring and rewinding fiber cores at 12 colors.
High-speed performance with coloring up to 1200m/min and rewinding up to 1500m/min.
Equipped with PLC control and Siemens motors for consistent operation.
Compact design with low power consumption and stable output.

Benefits: Clear fiber identification, smooth rewinding process, and reliable preparation for further cable processing.

2.HK-50 IPC+PLC CONTROL LOOSE TUBE PRODUCTION LINE

Automatic jelly filling ensures excellent fiber protection.
Precise diameter and concentricity control through laser gauge.
Capstan system with Siemens control for stable line speed.
Integrated PLC + IPC system with touch screen for real-time monitoring.
Energy-efficient water trough for fiber cooling.
Benefits: Stable tube formation, excellent fiber cushioning, and high-speed production efficiency.

3. HK-SZ LOOSE TUBE BUNCHED PRODUCTION LINE

Central stranding system with precise SZ stranding.
Consistent tension and back-twist accuracy for uniform cable structure.
Servo-driven system ensures pitch precision.
Automatic payoff and take-up system for smooth operation.
Capable of handling multiple loose tubes simultaneously.
Benefits: Reliable bunching of loose tubes with minimized fiber stress and optimized cable flexibility.

4. HK-90 OPTICAL CABLE SHEATHING PRODUCTION LINE

Hk 90 Optical Fiber Sheath Production Line For Adss

Double-layer extrusion system for PE sheath protection.
Central strength member integration for tensile stability.
Automatic control for diameter and wall thickness.
Equipped with Siemens PLC, touch screen, and synchronization control.
Advanced cooling trough and caterpillar haul-off for smooth extrusion.

Benefits: Strong, durable, and water-resistant sheath protection, ensuring long-term cable performance in demanding environments.

Why Choose Our ADSS Cable Production Line?

High Efficiency: Optimized for continuous, high-speed production with minimal downtime.
Smart Control: IPC + PLC automation and Siemens systems for precision manufacturing.
Quality Assurance: Advanced online monitoring for diameter, concentricity, and sheath thickness.
Durable Materials: Supports aramid yarn and FRP strength elements for superior tensile performance.
Flexible Applications: Perfect for power grid networks, telecommunication backbones, and long-span aerial installations.
Reliability: UV-resistant sheath, water-blocking system, and dielectric design ensure long-term durability.

⚡ With our ADSS Cable Production Line, you can achieve high productivity, reduced costs, and consistently high cable quality that meets international standards for long-span aerial fiber deployment.

full outdoor machines' layout — full outdoor machines’ layout

SHARE ADSS CABLE PRODUCTION LINE WITH YOUR CLIENTS

Related Research

🔗 LAN Pair Twisting Benchmark v1 (CSV + Methods)
Triple vs Double twist data with throughput, NEXT, and energy usage.
🔗 Loose-Tube SZ Pitch Study v1 (Data + PDF)
Pitch variation effects on attenuation, ovality, and fill uniformity.
🔗 Fiber-Optic Line Cost Model v1 (Transparent assumptions)
Payback formula with regional tariffs and labor data.

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Packing &Delivery

Packing

Fumigated wooden pallets and wooden frames to ensure the safety of the goods

Label

Attach a label to each piece of equipment to facilitate inventory

Loading Layout

According to the size of different equipment in advance layout of the cabinet

loading container

loading all goods in the container

Visualization of Quote

Quotations are like short, helpful sentences that allow customers to understand your plan in an instant.

Whole plant planning

According to the actual specifications of this factory, it’s possible for you to plan or layout your whole production process.

OEM Aiailable

With our customizable options, you can make your product stand out from the rest!

Cost Check

The cost of a product is determined by many different factors. From materials used to produce it, all the way down through even what country you manufacture in can make a difference on your final price tag!

Order Follow Up Sheet

Wow! The list is updated every Friday, so that customers also know the order process. It’s a great way to stay in touch with what you need and when it will be delivered.”

Free Commissioning &Installation

Technical support is available for all of your needs. Whether it’s an installation or training, we’ve got you covered!

Letter ofthanks

IS THIS THE COMPLETE PLAN FROM A-Z?

Yes, this is. One-stop service can save you time and money, isn't it?

IS IT THE PRODUCTION LINE IS NEW?

Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.

CAN I SEE THE ACTUAL EQUIPMENT USAGE BEFORE I PLACE AN ORDER?

Sure, we can arrange any machine you want to check around our city. if you are from INDIA, we also can arrange it in NOIDA.

WHAT'S THE LIFE OF EACH MACHINE?

Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.

IS THERE ANY MANUAL OF EACH MACHINE?

We will provide the water/electric circuit diagram and operation manual of the equipment.

COULD YOU CLEARING EVERYTHING IF WE WANT TO BUILD A NEW FACTORY?

we will provide the power, gas, water consumption and floor area of the each production line.

Our Happy Clients

Please look at the excellent feedback from our happy clients who have personally enjoyed the HONGKAI experience.

Sumon Reza

Factory Manger

Hongkai's fiber optic cables have been a game changer for our telecommunications company in Southeast Asia. The quality and reliability of their equipment have allowed us to expand our services and meet the growing demands of our customers.

Mohammed Ali

CEO

I have been using Hongkai's fiber optic cables in my network installations for years and have never been disappointed. Their products are top-notch and the customer service is exceptional.

Ahmed Mohamed

Manager

I highly recommend Hongkai's fiber optic cable production line. It has helped us reduce production time and costs while maintaining the highest standards of quality. The customer service provided by Hongkai has also been exceptional.

Tariq Abdullah

Operations Manager

We've been using the Hongkai fiber optic cable production line for years now and it never fails to impress. It's an essential piece of equipment for our operations in Jakarta.

Maria da Silva

WP Officer

The quality of the fiber optic cable produced by Hongkai's production line is unmatched. It's helped us become a major player in the telecom industry here in São Paulo.

John Kibet

CEO

Our rural community in Tanzaina now has reliable internet thanks to Hongkai's fiber optic cable production line. The equipment is top-notch and has helped us bridge the digital divide