Raw Materials
- HONGKAI
- Raw materials
table ofcontentsfor this page
it is not easy to introduce all aspects of all materials, so we have prepared a lot of information on this page for you to delve into. To make the information you want quickly, we have prepared this content directory that will jump to the corresponding location when you click on it.
WATER BLOCKINGTAPE
FIBER water blocking tapes have an excellent swelling property. When water enters into a cable protected by water blocking tape, the super absorbent powder within the tape instantly forms a water blocking gel. that prevents further and more costly damage to the cable.
Water Blocking Tape – Technical Data
| Product Type | Thickness (mm) | Basis Weight (g/m²) | Tensile Strength (N/cm) | Elongation at Break (%) | Swelling Speed (mm/min) | Swelling Height (mm) | Thermal Stability | Moisture Content (%) |
|---|---|---|---|---|---|---|---|---|
| Standard Non-Conductive Tape (Nomin) | 200 µm ±20 to 500 µm ±50 | 80 ±10 to 140 ±10 | ≥20 to ≥40 | ≥12 | 6 → 12 | 10 → 16 | 230 °C / 90 °C | ≤9 |
| Semi-Conductive Tape (Nomin/HTS) | 300 µm ±30 to 600 µm ±40 | 120 ±10 to 190 ±20 | ≥30 → ≥60 | ≥12 | 8 → 14 | 12 → 18 (3 min) | 230 °C / 90 °C | ≤9 |
| Non-Conductive Single-Layer (Star Materials) | 0.15 ±0.03 to 0.30 ±0.03 | 60 ±5 to 90 ±10 | ≥25 → ≥35 | ≥12 | 5 → 12 | 8 → 16 (3 min) | 230 °C / 90 °C | ≤8 |
| Non-Conductive Double-Layer (Star Materials) | 0.20 ±0.03 to 0.50 ±0.03 | 70 ±10 to 130 ±10 | ≥25 → ≥50 | ≥10 → ≥12 | 6 → 12 | 9 → 16 (3 min) | 230 °C / 90 °C | ≤8 |
WATER BLOCKINGYARN
FIBER Water Blocking Yarns are used in optical, copper telephone, data cable, and power cable as cable components. Yarns are used as fillers in power cables to provide a primary pressure block and to prevent water ingress and migration in fiber optical cables. When water enters into a cable protected by water blocking yarns, the super-absorbent component within the yarn instantly forms a water blocking gel. The yarn will swell to approximately three times its dry size.
Water Blocking Yarn – Product Data
| Product / Type | Denier (D) | Linear Density (m/kg) | Tensile Strength (N) | Swelling Speed (ml/g/1 min) | Swelling Capacity (ml/g) | Elongation at Break (%) | Source (Manufacturer) |
|---|---|---|---|---|---|---|---|
| ZS-series Polyester/SAP Yarn (ZS-1.0 to ZS-10.0) | 9000–900 D | 1000–10000 | 20–300 | 20–50 | 30–60 | ≥10 | Nomin / Anbao / SAB-Hey collective data |
| Star Materials Water Blocking Yarn | 1000–18000 | 9000–500 | ≥20–300 | ≥20–50 | 30–60 | ≥15 | Star Materials datasheet |
| Fiber-Line Swellcoat® P-series (flat PET yarn) | N/A (flat yarn geometry) | ~32777 m/kg etc. | ~10.8 N (per lb yield) | — | 45 g/g | — | Fiber-Line Swellcoat® data |
| Avient Swellcoat™ maximum absorbency | — | — | — | — | Up to 100× its weight | — | Avient product bulletin |
• ZS-series range reflects varying Denier/linear density/specs across models—values aggregated from multiple supplier datasheets.
• Swellcoat flat yarn uses g/g absorption rather than typical ml/g.
• “Up to 100× weight” absorption denotes exceptional maximum capacity available.
• Always refer to the specific supplier datasheet for precise numbers on a given batch/spec.
SAFWATER BLOCKINGYARN
SAF Water-Blocking Yarn – Technical Data
| Product | Denier (D) | Dry Diameter (mm) | Absorbency (g/g) | Tensile Strength (N) | Elongation at Break (%) | Swelling Speed (ml/g/1 min) | Notes |
|---|---|---|---|---|---|---|---|
| SY-04500 (SAF/Polyester blend) | 4500 | — | 43 (min) / 21.5 g/m | — | 12 % | — | Rapidly absorbent superabsorbent yarn for cable applications |
| Various Denier Grades (AMEFIRD) | 500, 900, 1800, 2000, 3000, 4500, 9000, 18000 | 0.055 – 2.000 (approx) | 25–35 g/g (H grades), 20–25 g/g (UL grades) | ≈496 N (500D) → ≈248 N (18000D) | ≈15–20% | — | Provides breakdown by size: diameter, strength, elongation, absorbency |
| General SAF™ Yarn (Technical Absorbents / JGILI) | — | 0.5–30 mm | Up to 200× its weight | High tensile strength | — | Up to 75 ml/g (1st min) | Lightweight, clean, rapid swelling yarn solution |
• SY-04500 values (absorbency, elongation) are minimum values based on product datasheet. [oai_citation:4‡techabsorbents.com](https://techabsorbents.com/us/product/absorbent-yarn-sy-04500/?utm_source=chatgpt.com)
• Amefird data distinguishes H and UL grades: higher absorbency and strengths vary across Denier sizes. Dry diameter, breaking strength, and elongation included. [oai_citation:5‡amefird.com](https://www.amefird.com/wp-content/uploads/2009/12/AE-CAMEL-YARN-2009.pdf?utm_source=chatgpt.com)
• General SAF™ yarn features include ultra-high absorption (up to 200×), fast swelling, and clean operation—ideal for cable voids and dry-blocking applications. [oai_citation:6‡techabsorbents.com](https://techabsorbents.com/us/cable-water-blocking-application/?utm_source=chatgpt.com) [oai_citation:7‡jgili.com](https://jgili.com/products/water-swellable-yarns-cords-and-ropes/?utm_source=chatgpt.com)
POLYESTER BINDERYARN
FIBER Polyester Binder Yarn is used as the binding material in the production of copper and optical cables.
Polyester Binder Yarn – Technical Data
| Manufacturer / Type | Denier / dTex | Linear Density | Breaking Strength (N) | Elongation (%) | Shrinkage (%) | Features |
|---|---|---|---|---|---|---|
| Star Materials (Standard & Low Shrinkage) | 1000 - 3000 D | 1110 - 3330 tex (9000 - 3000 m/kg) | ≥65 → ≥185 | ≥13 (Std), ≥22 (Low-shrink) | 4-6% (Std), 0.5-1.5% (Low-shrink) at 177 °C, 10 min | High tenacity, low thermal shrinkage, dual-form available |
| LINKIA TEK (Standard / Low Shrinkage / Dual Low Shrinkage) | ≈1110, 1670, 2220, 3330 dTex | — | ≥65 → ≥190+ | ≥13 (Std), ≥22 (Low-shrink) | 4.0–6.0% (Std), 0.5–1.5% (Low-shrink) | High strength, non-dampening, high heat resistance |
| Fibure (Ultra-Low Shrinkage) | ≈1150, 1710, 2300 dTex | — | ≥39, ≥69, ≥108 N | ≥15 | ≤0.5% (190 °C/15 min) | Ultra-low shrink, dual-end, high speed binding |
| Roblon (LS / ULS Types) | 1100–2200 dTex | 9091–4545 m/kg | LS: 70–140 N; ULS: 75–150 N | ≈20–21% | LS: up to 4.0%; ULS: 0.8–1.3% | High-grade polyester, dual-end spool, >4000 rpm |
• Star Materials data includes standard and low-shrinkage variants; values span 1000–3000 D. [oai_citation:0‡star-materials.com](https://www.star-materials.com/polyester-binder-yarn/?utm_source=chatgpt.com)
• LINKIA TEK provides both standard, low-shrinkage, and dual low-shrinkage types with similar performance specs. [oai_citation:1‡linkia-tek.com](https://linkia-tek.com/?a=index&aid=159&c=View&m=home&utm_source=chatgpt.com)
• Fibure offers ultra-low shrinkage binder yarns with shrinkage ≤ 0.5 %, and high tensile strength levels. [oai_citation:2‡fibure.com](https://fibure.com/products/polyester-binder-yarn?utm_source=chatgpt.com)
• Roblon supplies LS and ULS polyester binder yarns showing shrinkage < 2%, high strength, and capability for high-speed winding. [oai_citation:3‡roblon.dk](https://www.roblon.dk/Files/Files/Datablade/Fiber/Roblon_Binder_Yarn.pdf?utm_source=chatgpt.com)
GLASSYARN
Glass Yarn – Technical Data
| Product / Type | Linear Density (Tex) | Tensile Strength (N) | Elongation (%) | Swelling Speed / Expansion | Moisture (%) | Features / Notes |
|---|---|---|---|---|---|---|
| E-Glass Water-Swelling Fiberglass Yarn | 600 / 785 / 1200 | >600 @ start; >96 @ 0.3%; >160 @ 0.5%; >320 @ 1% | 1.7–3.0% | >1.5 ml/g/min; >2.0 ml/g expansion | <1.0% | 1.0%High-modulus E-Glass for optical cable filling; waterproof coating option [oai_citation:0‡科学直通车](https://www.sciencedirect.com/topics/engineering/glass-yarn?utm_source=chatgpt.com) |
| High-Modulus Cable E-Glass Yarn | 600 / 785 / 1200 | >600 N | 1.7–3.0% | >1.5 ml/g/min; >2.0 ml/g expansion | <1.0% | 1.0%Water-blocking, high tensile, optical cable filling [oai_citation:1‡glpolygel.en.made-in-china.com](https://glpolygel.en.made-in-china.com/product/NwYtKsjbKFWo/China-Water-Blocking-High-Modulus-Cable-E-Glass-Yarn-Polyester-Binder-Yarn.html?utm_source=chatgpt.com) |
| Plain Texturized E-Glass Yarns | 400±30, 600±40, 800±60, 1000±80, 1200±100, 2400±200, 5000±500 | Not specified | Not specified | Not specified | Not specified | High insulation, resistance to heat/humidity/corrosion [oai_citation:2‡gteek.com](https://www.gteek.com/plain-texturized-e-glass-fiberglass-yarns?utm_source=chatgpt.com) |
| Fibure E-Glass Yarn | Not specified | Not specified | Not specified | Not specified | Not specified | ASTM D578-00 compliant, excellent insulation & fire resistance [oai_citation:3‡fibure.com](https://fibure.com/products/glass-yarn?utm_source=chatgpt.com) |
• First two rows are from the same source describing water-swelling, high-modulus E-Glass yarns in 600-1200 Tex options, with clear metrics on tensile strength, swelling and moisture [oai_citation:4‡glpolygel.en.made-in-china.com](https://glpolygel.en.made-in-china.com/product/DnUroqwAhHWe/China-600-785-1200-Tex-Optical-Cable-Fiberglass-Water-Swelling-Polyester-Binder-E-Glass-Yarn.html?utm_source=chatgpt.com).
• Texturized variants list a broader Tex range with key physical attributes but lack numerical mechanical data [oai_citation:5‡gteek.com](https://www.gteek.com/plain-texturized-e-glass-fiberglass-yarns?utm_source=chatgpt.com).
• Fibure yarns comply with ASTM D578-00 standard and are designed for thermal, electrical stability and fire resistance, though detailed specs are not publicly listed [oai_citation:6‡fibure.com](https://fibure.com/products/glass-yarn?utm_source=chatgpt.com).
• For accurate selection, please confirm with specific manufacturer datasheets for parameters like modulus, shrinkage, or coating specifics.
WATER BLOCKINGARAMID YARN
With Water Blocking Aramid yarn application, special requirements of indoor soft optical fiber cable can be satisfied during production.
Water Blocking Aramid Yarn – Technical Data
| Denier / Dtex | Linear Density (m/kg) | Absorption Speed (ml/g/1 min) | Absorption Capacity (ml/g/5 min) | Moisture Content (%) | Tensile / Modulus | Thermal / Fire Safety |
|---|---|---|---|---|---|---|
| 1000 D | 7550 ±10% | 25 | 30 | ≤6 | High modulus aramid; high tensile strength | Low shrinkage; high glass-transition temperature; non-conductive, corrosion resistant |
| 1670 D | 5500 ±10% | 15 | 20 | ≤6 | — | — |
| 3000 D | 2500 ±10% | 20 | 25 | ≤3 | — | — |
| ~1500 D (approx) | — | — | 8.0–15.0 g/g | — | Break Strength: ~200–600 N; Elongation: ~3 % | Modulus >75 GPa; Zero hot shrinkage |
- First three rows are based on aramid yarns from a specific supplier detailing 1000 D, 1670 D, and 3000 D variants with absorption speed, capacity, moisture, and density data. [oai_citation:0‡aoyuanyarn.com](https://www.aoyuanyarn.com/field_1/980786954874806272.html?utm_source=chatgpt.com)
- Fourth row reflects another product listing (approx. 1500 D) showing absorption in g/g, tensile strength, elongation, modulus, shrinkage properties. [oai_citation:1‡glpolygel.en.made-in-china.com](https://glpolygel.en.made-in-china.com/product/kaRpKOLMhhcn/China-1000d-Aramid-Yarn-Water-Blocking-Kevlar-Aramid-Fiber-Yarn-for-Optical-Cables.html?utm_source=chatgpt.com)
- Aramid yarn features include low density, high modulus, low shrinkage, corrosion resistance and high thermal stability—ideal for ADSS, non-metallic, and indoor optical fiber cable reinforcement. [oai_citation:2‡aoyuanyarn.com](https://www.aoyuanyarn.com/field_1/980786954874806272.html?utm_source=chatgpt.com) [oai_citation:3‡teijinaramid.com](https://www.teijinaramid.com/en/brochure/products/Twaron%C2%AE%20product%20brochure?utm_source=chatgpt.com)
KEVLAR
Kevlar Yarn – Technical Data
| Grade / Type | Denier (D) | Tensile Strength & Modulus | Elongation at Break (%) | Shrinkage / Thermal Stability | Other Highlights |
|---|---|---|---|---|---|
| Kevlar® Para-Aramid (General) | 200–7100 | High strength-to-weight; very high modulus | Very low elongation | Extremely low thermal shrinkage | Heat/chemical resistance, non-conductive, 5× stronger than steel |
| Kevlar® T-29 (Standard Modulus) | Varies | Standard modulus level | Low | Near zero shrink | Balanced strength & flexibility |
| Kevlar® T-49 (High Modulus) | Varies | Higher modulus than T-29 | Very low | Negligible shrinkage | For high-modulus applications |
| Kevlar® AP | Varies | ~15% higher tenacity than T-29 | Low | Very low | Enhanced strength |
| Kevlar® KM2 | Varies | Optimized for ballistic performance | Low | Minimal | Superior impact resistance |
| Kevlar® 129 / 149 (High Tenacity) | Varies | Highest tenacity; 149 is strongest | Low | Very low | For ballistic/armor/aerospace use |
• Kevlar® is a para-aramid fiber with exceptional tensile strength-to-weight ratio—approximately five times stronger than steel per unit weight. It maintains strength at low thermal expansion and is highly heat, flame, and chemical resistant. [oai_citation:0‡dupont.co.uk](https://www.dupont.co.uk/fabrics-fibers-and-nonwovens/fiber-optics.html?utm_source=chatgpt.com)
• Common Denier grades range from 200 to 7100 D; key types include T-29 (standard modulus), T-49 (high modulus), AP (~15% higher tenacity), KM2 (ballistic), 129/149 (high tenacity) [oai_citation:1‡维基百科](https://en.wikipedia.org/wiki/Kevlar?utm_source=chatgpt.com) [oai_citation:2‡FIBER-LINE®](https://www.fiber-line.com/uploads/pdf%20US/fl.us.datasheet-kevlar-para-aramid.pdf?utm_source=chatgpt.com).
• Kevlar retains its strength at cryogenic temperatures; at elevated temperatures (≥150 °C), tensile strength reduces ~10–20% initially, and more over extended exposure. Minimal shrinkage due to low or negative thermal expansion coefficient. [oai_citation:3‡dupont.com](https://www.dupont.com/content/dam/dupont/amer/us/en/safety/public/documents/en/Kevlar_Technical_Guide_0319.pdf?utm_source=chatgpt.com) [oai_citation:4‡维基百科](https://en.wikipedia.org/wiki/Kevlar?utm_source=chatgpt.com).
PPFILLER YARN-PP
FIBER PP Filler Yarn is made of polypropylene. with high tensile strength and uniform
distribution of net, it can be used for filling in cables.
PP Filler Yarn – Technical Data
| Product Type / Grade | Denier (D) or Density | Diameter (mm) | Breaking Strength (g/D) | Elongation (%) | Heat Shrinkage (%) | Notes |
|---|---|---|---|---|---|---|
| Star Materials – Normal Grade | 20,000–800,000 D | 2–30 | 0.2–0.6 | ≥20 | ≤10 at 100 °C (1 min) | Low cost, suitable for large cables |
| Star Materials – High Grade | 3,800–300,000 D | 0.8–12 | 0.6–1.4 | ≥20 | ≤10 at 100 °C (1 min) | Uniform, no joints, lighter |
| Star Materials – Super Grade / Twisted | 3,800–200,000 D (Super); up to 60,000 D (Twisted) | 0.8–8 (Super); 0.8–5 (Twisted) | 2.0–3.5 (Super); 2.3–3.8 (Twisted) | ≥20 | ≤10 at 100 °C (1 min) | Virgin PP, best strength, twisted ensures diameter accuracy |
| HTS Cable – Standard PP Filler | 2,000–30,000 D | — | Not specified (N) | ≤15 (decreases) | ≤2.5 | Metrics given as running meter per kg etc. |
| Anshi / Longtai – PP Filler | 4,000–240,000 D (expansion widths 10–40 mm) | Twisted diameter 0.5–6.0 mm | 20–380 N | <20 | 20≤6 | High insulation, non-hygroscopic, smooth mesh texture |
• Star Materials grades: Normal (low cost), High (light & no joint), Super/Super Twisted (virgin PP, high strength). [oai_citation:0‡Shineworld -](https://www.shineworldgroup.com/product-item/pp-filler-yarn/?utm_source=chatgpt.com)
• HTS Telecom data provides linear density to meters per kg and shrinkage under heat. [oai_citation:1‡HTS电缆材料公司](https://www.hts-cable.com/products/68-PP-Filler-Yarn.html?utm_source=chatgpt.com)
• Anshi/Longtai offers expanded denier ranges, mesh-like structure, high tensile in N units. [oai_citation:2‡中国龙泰](https://chinalongtai.en.made-in-china.com/product/iSEQsobUZpVZ/China-Wire-Filler-Yarn-PP-Cable-Polypropylene-Filler-Yarn-ANSHI05-.html?utm_source=chatgpt.com)
• Longtai product pages also show typical filler strengths, elongation, shrinkage rates across ranges. [oai_citation:3‡Jiangxi Longtai New Material Co., Ltd](https://www.polypropylene-twine.com/sale-26112308-twine-polypropylene-cable-filler-yarn-9kd-300kd-for-wire-filling.html?utm_source=chatgpt.com)
RIPCORD
Ripcord is mainly used for the stripping of various types of cables. Generally, there are two colors including white and yellow.
Ripcord – Technical Data
| Product / Material | Break Strength | Yield (m/kg) | Nominal Diameter | Special Features |
|---|---|---|---|---|
| Fiber-Line® Wearcoat™ Kevlar (K1000) | ~55 kg (≈540 N) | ~2639 m/kg | ~0.762 mm | Lubricated, flat/round geometry, easy under-armour ripping |
| Fiber-Line® Wearcoat™ Kevlar (K1500) | ~91 kg (≈893 N) | ~1679 m/kg | ~0.905 mm | High strength, rapid ripping, abrasion-resistant |
| Fiber-Line® Repelcoat™ PET (P3000 HT) | ~27 kg (≈265 N) | ~2645 m/kg | ~0.695 mm | Water-repellent coating, polyester base |
| Fiber-Line® Blockcoat™ Vectran® (V1420T) | ~40 kg (≈393 N) | ~6050 m/kg | ~0.456 mm | Non-wicking Vectran core for minimal outgassing |
| FibrXL Ripo™ Series (Aramid) | ≥300 N (1-ply, 1680 dtex) | 160–190 g per 1000 m | 0.4–0.8 mm | Water-blocking, abrasion-resistant, multiple plies variants |
| Polyester Ripcord (One World) | ≥90–180 N | — | — | 2000–3000 dtex; twisted with lubricated coating |
• Fiber-Line® ripcord data corresponds to K-series aramid cores with different coatings and strengths. K1000 (~55 kg) and K1500 (~91 kg).([turn0search2] [oai_citation:0‡owcable.com](https://www.owcable.com/ripcord-product/?utm_source=chatgpt.com), [turn0search10] [oai_citation:1‡FIBER-LINE®](https://www.fiber-line.com/en/products/ripcords?utm_source=chatgpt.com))
• FibrXL Ripo™ series (Aramid): e.g., 1680 dtex 1-ply delivers ≥300 N tensile, diameter ~0.4 mm, water-blocking or abrasion finishes.([turn0search8] [oai_citation:2‡FibrXL](https://fibrxl.com/wp-content/uploads/2020/07/FibrXL-PDS-performance-0720-DEF-Ripo.pdf?utm_source=chatgpt.com))
• Polyester ripcord data (One World): twisted high-strength polyester, 2000–3000 dtex, tensile ≥90–180 N.([turn0search14] [oai_citation:3‡owcable.com](https://www.owcable.com/ripcord-product/?utm_source=chatgpt.com))
• Ripcords are embedded under jackets for easy sheath removal. Typical materials include aramid (Kevlar), Vectran, PET, with coatings like lubrication, water-repellent, water-blocking.([turn0search2] [oai_citation:4‡FIBER-LINE®](https://www.fiber-line.com/uploads/pdf%20US/fl.us.datasheet-ripcords.pdf?utm_source=chatgpt.com), [turn0search1] [oai_citation:5‡avient.com](https://www.avient.com/products/fiber-line-engineered-fiber-solutions/fiber-line-engineered-fiber-products/ripcords-fiber-optic-cable?utm_source=chatgpt.com), [turn0search9] [oai_citation:6‡focenter.com](https://focenter.com/evaluation-of-fiber-optic-ripcord-designs-and-use-procedures-post?utm_source=chatgpt.com))
• In many cable designs, ripcords are built beneath the jacket to rip buffer tubes or binders. Denier often 1.5–2.5× binder denier for effective ripping.([turn0search4] [oai_citation:7‡Google Patents](https://patents.google.com/patent/US6813421B2/en?utm_source=chatgpt.com))
CHROME-PLATEDSTEELTAPE
The chrome-plated steel tape adopts Baosteel and Shougang high-quality cold-rolled steel tapes; It has excellent paint adhesion, excellent heat resistance, excellent resistance to sulfidation, excellent resistance to filiform corrosion, and excellent alkali resistance; Smooth surface, no wrinkles, neat winding; Applicable to communication cable shield, moisture-proof, armored layer and packaging materials.
Chrome-Plated Steel Tape – Technical Data
| Application / Type | Width | Steel Thickness | Coating Thickness | Tensile Strength | Elongation at Break | Peel Strength | Heat-Seal Strength | Features |
|---|---|---|---|---|---|---|---|---|
| ECCS Tape (general cable armor) | 15–80 mm ±0.05 | 0.155 mm | 0.055 mm (both sides) | ≥310 N/mm² (≈310–420 MPa) | ≥15% | ≥6.13 N/cm | ≥17.5 N/cm | High corrosion, crush, twist resistance; copolymer coating |
| Copolymer Coated Steel Tape (wide width) | 15–405 mm | 0.12–0.20 mm | 0.04–0.60 mm | 300–420 MPa | ≥15% | ≥6.13 N/cm | ≥17.5 N/cm | Ethylene copolymer lamination, excellent adhesion, chemical resistant |
• ECCS (Electrolytic Chrome Coated Steel) tape used in armoring fiber-optic cables; typical width 15–80 mm, 155 µm steel, 55 µm coating, tensile ≥310 N/mm², elongation ≥15 % [oai_citation:0‡Alibaba](https://www.alibaba.com/product-detail/Electrolytic-Chrome-Coated-Steel-Tape-for_1601487318513.html?utm_source=chatgpt.com)
• Copolymer-coated variant available in wider reels (up to 405 mm), steel thickness 0.12–0.20 mm, coating 0.040–0.60 mm, tensile 300–420 MPa, peel ≥6.13 N/cm, heat-seal ≥17.5 N/cm [oai_citation:1‡上海金属](https://www.shanghaimetal.com/copolymer_coated_steel_tape_for_cable-192.htm?utm_source=chatgpt.com)
• Common in armored cables for protection against rodents, mechanical crush, corrosion; coating enables easy bonding with PE sheaths [oai_citation:2‡Eastmac Machinery Inc.](https://eastmacmc.com/products/copolymer-coated-eccs-armour-tape-for-cables-wrapping-and-shielding?utm_source=chatgpt.com) [oai_citation:3‡上海金属](https://www.shanghaimetal.com/copolymer_coated_steel_tape_for_cable-192.htm?utm_source=chatgpt.com).
COPOLYMERCOATEDSTEEL TAPE
1. The copolymer coated steel tape is coated with ethylene-acrylic acid copolymer (EAA) resin on one or both sides of the chrome-plated steel base tape to achieve a certain degree of adhesion, and the color is green;
2. The degree of tempering is T1-T3;
3. Appearance: straight, smooth, uniform, no impurities, no wrinkles, and flower spots;
Copolymer Coated Steel Tape – Technical Data
| Specification | Range / Value |
|---|---|
| Width | 15–405 (standard), up to 600–1100 mm custom |
| Steel Thickness | 0.12–0.20 mm |
| Copolymer (EAA) Coating Thickness | Approx. 0.05 mm each side (single/double) |
| Total Thickness | 0.17–0.25 mm overall |
| Tensile Strength | 310–420 MPa |
| Elongation at Break | ≥15–20% |
| Peel Strength (lamination) | ≥6.13 N/cm |
| Heat-Seal Strength | ≥17.5 N/cm |
| Reel Length | >2,100 m |
| Standards | ASTM, YD/T 723.3, ICEA S-66 |
• Typical cable armoring variant (ECCS); used inside polyethylene jacket for moisture and mechanical protection. • Wall-mounted copolymer bonding ensures compatibility with LLDPE, MDPE, HDPE. – [oai_citation:0‡星辰材料](https://www.star-materials.com/copolymer-coated-steel-tape/?utm_source=chatgpt.com) • Vitahco lists thickness ~0.15 mm steel, coating ~0.05 mm, tensile ≥310 MPa, elongation ≥20 %, peel strength ≥6.13 N/cm. – [oai_citation:1‡Vitahco](https://www.vitahco.com/copolymer-coated-steel-tape?utm_source=chatgpt.com) • Width up to ~600–1100 mm per customization; tensile strength 300–420 MPa; peel ≥6.13 N/cm; heat-seal ≥17.5 N/cm. – [oai_citation:2‡kuayuecable.en.made-in-china.com](https://kuayuecable.en.made-in-china.com/product/lxMrJaUOvDWi/China-Copolymer-Coated-Steel-Tape-for-Cables-PPGL-ECCS-Tape-.html?utm_source=chatgpt.com) [oai_citation:3‡newcore.net.in](https://www.newcore.net.in/product/copolymer-coated-stainless-steel-tape-for-cable-armoring/index.html?utm_source=chatgpt.com) • WUXI SUDA notes total thickness 0.20–0.25 mm, chromium coating weight 0.08–0.34 g/m². – [oai_citation:4‡copolymercoatedaluminumtape.com](https://www.copolymercoatedaluminumtape.com/copolymer-coated-tape/copolymer-coated-steel-tape/eccs-for-sale.html?utm_source=chatgpt.com)
COPOLYMER COATEDALUMINUM TAPE
1. Copolymer coated aluminum tape is coated on one side or both sides of aluminum baseband with ethylene-acrylic acid copolymer (EAA) resin, to achieve a certain degree of adhesion, color-based or blue;
2. The alloy state is O, the brand number is 1145, 8011, etc;
Copolymer Coated Steel Tape – Technical Data
| Specification | Range / Value |
|---|---|
| Width | 15–405 (standard), up to 600–1100 mm custom |
| Steel Thickness | 0.12–0.20 mm |
| Copolymer (EAA) Coating Thickness | Approx. 0.05 mm each side (single/double) |
| Total Thickness | 0.17–0.25 mm overall |
| Tensile Strength | 310–420 MPa |
| Elongation at Break | ≥15–20% |
| Peel Strength (lamination) | ≥6.13 N/cm |
| Heat-Seal Strength | ≥17.5 N/cm |
| Reel Length | >2,100 m |
| Standards | ASTM, YD/T 723.3, ICEA S-66 |
• Typical cable armoring variant (ECCS); used inside polyethylene jacket for moisture and mechanical protection. • Wall-mounted copolymer bonding ensures compatibility with LLDPE, MDPE, HDPE. – [oai_citation:0‡星辰材料](https://www.star-materials.com/copolymer-coated-steel-tape/?utm_source=chatgpt.com) • Vitahco lists thickness ~0.15 mm steel, coating ~0.05 mm, tensile ≥310 MPa, elongation ≥20 %, peel strength ≥6.13 N/cm. – [oai_citation:1‡Vitahco](https://www.vitahco.com/copolymer-coated-steel-tape?utm_source=chatgpt.com) • Width up to ~600–1100 mm per customization; tensile strength 300–420 MPa; peel ≥6.13 N/cm; heat-seal ≥17.5 N/cm. – [oai_citation:2‡kuayuecable.en.made-in-china.com](https://kuayuecable.en.made-in-china.com/product/lxMrJaUOvDWi/China-Copolymer-Coated-Steel-Tape-for-Cables-PPGL-ECCS-Tape-.html?utm_source=chatgpt.com) [oai_citation:3‡newcore.net.in](https://www.newcore.net.in/product/copolymer-coated-stainless-steel-tape-for-cable-armoring/index.html?utm_source=chatgpt.com) • WUXI SUDA notes total thickness 0.20–0.25 mm, chromium coating weight 0.08–0.34 g/m². – [oai_citation:4‡copolymercoatedaluminumtape.com](https://www.copolymercoatedaluminumtape.com/copolymer-coated-tape/copolymer-coated-steel-tape/eccs-for-sale.html?utm_source=chatgpt.com)
CABLECREAM
Application
It is specially designed to fill the casing with water suction and expansion-type cable paste. its best operating temperature is normal temperature, and as the temperature rises, its viscosity gradually decreases.
Compatibility
it has good compatibility with most polymer materials and steel and aluminum materials. however, we recommend that all polymer materials in contact with the ointment be tested for compatibility.
Features
it is a water-absorbing expansion-type water-blocking cable paste. it remains soft at low temperature -40℃ and does not drip at high-temperature 80℃. thixotropy is suitable for the cold filling process. it has very low hydrogen production, zero oil separation, excellent oxidation resistance, and long-term stability.
Manufacturability
it is designed for cold filling process to avoid the void caused by ointment shrinkage.
Fiber Optic Cable Pulling Lubricant – Technical Data
| Product / Type | COF (typical) | Viscosity (cP) | pH | % Non-volatile Solids | Appearance | Temp Range | Key Features |
|---|---|---|---|---|---|---|---|
| Polywater® F | ~0.10 | 1 000–3 000 | 8.0–9.5 | <5% | 5%Orange-stringy liquid | –5 °C to 60 °C | GR-356-CORE compliant, wets PE jacket, slow-drying residual film |
| Techlube FO | Not specified | 2000–35 000 | Neutral (~7) | Not specified | Water-based pourable | Stability in flooded ducts | Biodegradable, non-toxic, sticks in wet/ flooded ducts |
| 3M™ Wire Pulling Lubricant (WL-Series) | <0.11 (dynamic) | Not specified | 6.5–8.5 | 2.5–3.5% | Translucent white gel | –7 °C to 44 °C | Low solids, non-staining, no wax/grease/silicone |
| Super Lube® SuperPull | Not specified | Not specified | Not specified | Not specified | Aqueous polymeric gel | –26 °C to 104 °C | Low COF, wide‐temp range, compatible with fiber jacketing |
• Polywater® F: High-performance, pourable lubricant for underground fiber optic pulls; COF ≈0.1 on MDPE in HDPE innerduct. Compatible with wide array of jackets and GR-356-CORE standard [oai_citation:0‡Polywater](https://www.polywater.com/en/technical-data-sheet/f-communications-lubricant-tds/?utm_source=chatgpt.com).
• Techlube FO: Water-based, biodegradable, stringy-cling lubricant ideal for long, wet or flooded duct pulling; viscosity 2 000–35 000 cP; neutral pH [oai_citation:1‡Power and Cables](https://www.powerandcables.com/wp-content/uploads/2017/07/Fibre-Optic-Cable-Pulling-Lubricant-TechLube-FO-Lubricant-For-Fibre-Optic-Cable-Pulling-min.pdf?utm_source=chatgpt.com).
• 3M WL-Series: Translucent white polymer gel; COF <0.11 dynamic (PVC jackets on PVC conduit at 200 lb/ft); pH 6.5–8.5; non-staining, easy cleanup [oai_citation:2‡3M 多媒体](https://multimedia.3m.com/mws/media/41334O/wl-wire-pulling-lubricant.pdf?utm_source=chatgpt.com).
• Super Lube® SuperPull: Aqueous gel compatible with fiber jackets; operates from –26 °C to 104 °C; low friction; no flash, safe for jackets [oai_citation:3‡Super Lube](https://www.super-lube.com/superpull-electrical-fiber-optic-pulling-compound-2?utm_source=chatgpt.com).
FIBERCREAM
Application
It specially designed for high-speed production of loose sleeve cable
Compatibility
it has good compatibility with acrylic resin-coated fiber and polymer materials for optical cables. however, we recommend that all polymer materials in contact with the ointment be tested for compatibility.
Features
It is a non-viscous, non-silicon anti-water fiber paste. it remains soft at low temperature -50℃ and does not drip at high-temperature 80℃. Thixotropy is suitable for the cold filling process. it can inhibit mold growth, extremely low hydrogen production, zero oil separation, and has excellent oxidation resistance and long-term stability.
Manufacturability
it is designed for cold filling process to avoid the void caused by ointment shrinkage.
Fiber Optic Cable Pulling “Fiber Cream” – Technical Data
| Product | Viscosity (cP) | pH | Appearance | Drying Behavior | Temp Resistance | Key Features |
|---|---|---|---|---|---|---|
| Greenlee CRM-1 “Fiber-Cream” | 30,000–45,000 | 7.0–8.0 | Light yellow cream | Dries slowly to thin, non-conductive, non-hardening film | Stable in heat and freezing | Adheres well, non-staining, easy cleanup, compatible with fiber jackets |
• Greenlee CRM-1 “Fiber-Cream” is formulated for fiber optic cable pulls, featuring a viscosity of 30,000–45,000 cP, neutral pH (7–8), and a light yellow gel-like appearance. It dries slowly into a thin, non-conductive, non-hardening film, remains stable under both cold and hot conditions, and ensures easy cleanup with no staining or residue. Compatible with all cable insulation types. [oai_citation:0‡globaltestsupply.com](https://www.globaltestsupply.com/product/greenlee-crm-1-cable-cream-cable-pulling-lubricant?srsltid=AfmBOoqlmUOosl6aw3OzhWHtITc9FcAIqLpFNiDAKAQuMINf1NpujVDP&utm_source=chatgpt.com)
FIBER
Optical Fiber – Mechanical and Geometrical Data
| Parameter | Value / Range |
|---|---|
| Core Diameter | 8–10 µm (single-mode) |
| Cladding Diameter | 125 µm |
| Coating Diameter | 200–250 µm |
| Proof Test Stress | ~0.69 GPa (100 ksi); some fibers up to 1.2% strain (≈1.2 GPa) |
| Youth’s Modulus (E) | ≈16.6 GPa (with coating); up to ≈69 GPa (bare fiber) |
| Ultimate Tensile Strength | ~5.3 GPa (~750 ksi) median dynamic strength |
| Operating Temperature | –60 °C to +85 °C |
| Applicable Standards | ITU-T G.652, G.657, G.655 |
• Single-mode optical fibers typically have a core diameter of 8–10 µm, cladding of 125 µm and coating around 200–250 µm [oai_citation:0‡电信顾问印度有限公司](https://www.tcil.net.in/tender/pdf/24a1025_1.pdf?utm_source=chatgpt.com).
• Proof test stress is about 100 ksi (~0.69 GPa); some fibers (e.g., G.652.D PureBand) withstand up to ~1.2% strain [oai_citation:1‡康宁](https://www.corning.com/media/worldwide/coc/documents/Fiber/SMF-28%20ULL.pdf?utm_source=chatgpt.com) [oai_citation:2‡Sumitomo Electric](https://global-sei.com/fttx/optical-fibers/pureband-pureaccess/?utm_source=chatgpt.com).
• Young’s modulus (E) measured (E×A) yields ~16.6 GPa with coating, up to ~69 GPa for bare fiber [oai_citation:3‡ResearchGate](https://www.researchgate.net/publication/221925175_Mechanical_Properties_of_Optical_Fibers?utm_source=chatgpt.com).
• Median dynamic tensile strength measured at 5.3 GPa (~750 ksi) after aging conditions [oai_citation:4‡普睿斯曼](https://www.prysmian.com/sites/default/files/business_markets/markets/downloads/datasheets/SMF---Single-Mode-Optical-Fiber-SSMF.pdf?utm_source=chatgpt.com).
• Operating temperature for typical fiber (e.g., Corning SMF-28 ULL) spans –60 °C to +85 °C [oai_citation:5‡康宁](https://www.corning.com/media/worldwide/coc/documents/Fiber/SMF-28%20ULL.pdf?utm_source=chatgpt.com).
• Relevant single-mode standards include ITU-T G.652 (most common), G.657 (bend-insensitive) and G.655 (non-zero dispersion-shifted) [oai_citation:6‡en.wikipedia.org](https://en.wikipedia.org/wiki/G.652?utm_source=chatgpt.com).
OPTICALCABLEPLASTIC
Optical Cable Plastic Sheath Materials – Technical Data
| Material | Key Properties | Typical Applications |
|---|---|---|
| Polyethylene (PE: LDPE, MDPE, HDPE, XLPE) | Low cost; UV and chemical resistance; excellent dielectric; outdoor durability | Outdoor cable jacket, direct burial, overhead use |
| Low Smoke Zero Halogen (LSZH) | Flame retardant; low smoke; zero halogen emissions; oil resistance | Indoor use, fire-safe environments |
| Polyvinyl Chloride (PVC) | Good chemical/weather resistance; low cost; moderate flame resistance | General-purpose cable jacketing |
| Polyurethane (PU / TPU) | High abrasion resistance; chemical/oil resistance; flexible | Industrial or tactical applications |
| Cable Co-polymers (e.g., NBR/PVC blends, ETFE) | Specialized chemical and wear resistance | Harsh environment or specialty cable designs |
• Common sheathing materials include PE (LDPE, MDPE, HDPE, XLPE)—renowned for durability, outdoor UV resistance, and low cost [oai_citation:0‡keyfibre.com](https://www.keyfibre.com/en/types-of-sheaths-used-in-fibre-optic-cables/?utm_source=chatgpt.com) [oai_citation:1‡angreen.com](https://www.angreen.com/news/what-material-fiber-optic-cables-made-of.html?utm_source=chatgpt.com) [oai_citation:2‡farahipolymer.com](https://farahipolymer.com/fiber-optic-cable-materials/?utm_source=chatgpt.com).
• LSZH is valued for flame retardance and low smoke emissions, ideal for indoor safety-critical environments [oai_citation:3‡honecable.com](https://www.honecable.com/6-fiber-cable-outer-sheath-materials/?utm_source=chatgpt.com) [oai_citation:4‡angreen.com](https://www.angreen.com/fiber-optic-cable-material/?utm_source=chatgpt.com).
• PVC is widely used for general-purpose sheathing due to chemical/weather resistance and cost-effectiveness [oai_citation:5‡honecable.com](https://www.honecable.com/6-fiber-cable-outer-sheath-materials/?utm_source=chatgpt.com).
• PU and TPU offer superior abrasion and chemical resistance, used in demanding industrial or military cable applications [oai_citation:6‡angreen.com](https://www.angreen.com/news/what-material-fiber-optic-cables-made-of.html?utm_source=chatgpt.com).
• Specialized copolymers such as NBR/PVC blends and ETFE are applied for unique environmental or mechanical requirements [oai_citation:7‡keyfibre.com](https://www.keyfibre.com/en/types-of-sheaths-used-in-fibre-optic-cables/?utm_source=chatgpt.com).
SHEATHING MATERIAL
Optical Cable Sheathing Materials – Technical Data
| Material | Key Attributes | Typical Use Cases |
|---|---|---|
| Polyethylene (PE: LDPE, MDPE, HDPE, XLPE) | Affordable; chemical & moisture resistant; UV stable; excellent dielectric; strong abrasion resistance | Outdoor cable jacket; direct-burial; aerial installations |
| Low Smoke Zero Halogen (LSZH) | Flame-retardant (UL94 V-0); low smoke emission; halogen-free; high tensile strength; abrasion & UV resistant | Indoor spaces; tunnels; data centers; fire-safe environments |
| Polyvinyl Chloride (PVC) | Good weather & chemical resistance; economical; moderate flame resistance; smooth finish | General-purpose jacketing; indoor/outdoor use where cost-sensitive |
| Polyurethane (PU / TPU) | Outstanding abrasion & oil resistance; highly flexible; suitable for harsh conditions | Industrial, tactical, or heavy-duty cable applications |
| Polyamide (PA), NBR/PVC blends, ETFE | Enhanced wear & chemical resistance; high-performance polymers | Specialized or extreme-environment cable designs |
• PE (LDPE, MDPE, HDPE, XLPE) offers cost-efficient, durable sheathing for outdoor fiber cable usage. [oai_citation:0‡owcable.com](https://www.owcable.com/technology/analysis-of-optical-cable-sheath-materials-all-round-protection-from-basic-to-special-applications/?utm_source=chatgpt.com)
• LSZH provides flame safety and reduced smoke/toxic emissions, meeting UL94 V-0 and IEC 60332 standards. [oai_citation:1‡angreen.com](https://www.angreen.com/lszh-optical-cable-material/?utm_source=chatgpt.com) [oai_citation:2‡keyfibre.com](https://www.keyfibre.com/en/types-of-sheaths-used-in-fibre-optic-cables/?utm_source=chatgpt.com)
• PVC combines chemical and weather resistance with cost effectiveness, commonly used in general cable applications. [oai_citation:3‡HOC](https://www.honecable.com/6-fiber-cable-outer-sheath-materials/?utm_source=chatgpt.com) [oai_citation:4‡keyfibre.com](https://www.keyfibre.com/en/types-of-sheaths-used-in-fibre-optic-cables/?utm_source=chatgpt.com)
• PU/TPU ensures mechanical resilience with flexibility, used in industrial or tactical scenarios. [oai_citation:5‡angreen.com](https://www.angreen.com/news/what-material-fiber-optic-cables-made-of.html?utm_source=chatgpt.com)
• Specialty polymers like PA, NBR/PVC blends, and ETFE achieve higher performance for demanding environments. [oai_citation:6‡keyfibre.com](https://www.keyfibre.com/en/types-of-sheaths-used-in-fibre-optic-cables/?utm_source=chatgpt.com) [oai_citation:7‡angreen.com](https://www.angreen.com/news/what-material-fiber-optic-cables-made-of.html?utm_source=chatgpt.com)
OFCSTRENGTH MEMBER
High elasticity modulus and tensile strength, good straightness and narrow tolerance, uniform and heavy phosphate coating.
the surface can be phosphated or zinc-coated.
Optical Cable Strength Member – Non-Yarn Components
| Material | Form | Function | Typical Use Cases |
|---|---|---|---|
| Steel Rod or Strand | Rod or strand | Provides high tensile strength and crush resistance | Armored outdoor cables; installations requiring rigid protection |
| Glass Fiber-Reinforced Plastic (FRP) | Pultruded rod | Non-metallic rigidity, dielectric property, crush resistance | All-dielectric cables; aerial and non-conductive applications |
| Central Dielectric Rod | Solid plastic rod (e.g., FRP) | Maintains cable geometry and prevents buckling | Loose-tube and tight-buffered cable constructions |
• Fiber optic cables often include steel rods as strength members to provide high tensile strength and protection against crush in rugged or armored environments. [oai_citation:0‡光纤销售网](https://www.fiberoptics4sale.com/blogs/archive-posts/95148166-fiber-optic-cable-tutorial?srsltid=AfmBOooJvjDpyufWHiRNIRDtgTw4AR2R92N_TUi84Pfs9Oei6pwgx5QB&utm_source=chatgpt.com)
• FRP (Fiberglass-Reinforced Plastic) rods offer a non-metallic, dielectric alternative for strength members, especially suitable for non-conductive or aerial cable designs; FRP advantages include high strength-to-weight, corrosion resistance, and long service life. [oai_citation:1‡HOC](https://www.honecable.com/frp-fiber-optic-cable-csm-materials/?utm_source=chatgpt.com) [oai_citation:2‡Yulong FRP New Material](https://yulongfrp.com/product/frp-strength-member/?utm_source=chatgpt.com)
• Central dielectric rods—often of FRP—are employed within loose-tube or tight-buffered cables to maintain structural integrity and prevent buckling. [oai_citation:3‡img-en.fs.com](https://img-en.fs.com/file/datasheet/bulk-fiber-cables.pdf?utm_source=chatgpt.com) [oai_citation:4‡光纤销售网](https://www.fiberoptics4sale.com/blogs/archive-posts/95148166-fiber-optic-cable-tutorial?srsltid=AfmBOooJvjDpyufWHiRNIRDtgTw4AR2R92N_TUi84Pfs9Oei6pwgx5QB&utm_source=chatgpt.com)
STEEL WIREFOR OFC
High tensile strength and straightness; surface can be phosphatized or zinc-coated
Optical Cable Steel Wire Strength Member – Technical Data
| Configuration / Cable Type | Steel Wire Diameter | Tensile Strength | Typical Application |
|---|---|---|---|
| Standard Drop Cable | Approx. 1.0 mm | 360 N (long-term); 1200 N (short-term) | FTTH subscriber drop installations |
| Outdoor Unitube Armored Cable | Two wires, 0.9 mm each | Max short-term tensile ~1500 N | Armored loose-tube outdoor environments |
• Drop Cable (FTTH): Incorporates a 1 mm steel wire strength member, providing 360 N tensile strength in long-term use, up to 1200 N for short-term pulls. [oai_citation:0‡亚马逊](https://www.amazon.com/Outdoor-Optical-G657A1-Single-Strength/dp/B07PPTFLR6?utm_source=chatgpt.com)
• Outdoor Unitube Armored Cable: Uses two parallel steel wires (0.9 mm dia each), offering up to 1500 N short-term tensile capacity. [oai_citation:1‡Molexces](https://www.molexces.com/webfoo/wp-content/uploads/AFOUN.pdf?utm_source=chatgpt.com)
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