FINAL PRODUCT'S description
What‘s the CAT7 Ethernet Cable?
The CAT7 Ethernet cable is a high-speed network cable that supports data transfer rates up to 10 gigabits per second and bandwidths up to 600 MHz. It features enhanced shielding, with each pair of wires individually shielded, making it ideal for minimizing interference in high-performance networking environments.
Structurally, the CAT7 Ethernet Cable consists of the following components.
- copper wire
- Foaming PE jacket with Cooper wire
- Lay after the PE jacket
- Foil shielding
- Ripcord
- Central Cross
- PE Jacket of all
How to produce the CAT7 Ethernet Cable?
So these production lines are needed in the equipment to complete：
- Physical Foaming Tandem Insulation Production Line to extrusion Foaming PE material for the copper wire.
- Φ500mm automatic tension high-speed twisting machine + Φ500mm double-disk horizontal back twisting machine to twist the insulation cables.
- HK-800 cantilever type singe twist machine to twist the four pair insulation cables with rip cord and Central Cross, and Foil shielding to each pair.
- HK-80 PLC control Sheathing Production Line is used to do the PE jacket for the whole cable.
- FIGURE-8 NET WIRE COILING PACKING MACHINE is used to coil 100/200 meters for selling with a hole.
1. PHYSICAL FOAMING TANDEM INSULATION PRODUCTION LINE
| No. | Equipment Name | Function | Advantages |
|---|---|---|---|
| 1 | Loop Vertical Pay-Off Frame | Using a vertical spool setup, feed the wire into the processing line without tangling. | Saves space and ensures smooth wire feeding, reducing material waste and downtime. |
| 2 | Continuous Wire Drawing Machine, Annealing and Preheating All-in-One Machine | Integrates drawing, annealing, and preheating of wire. | Streamlines production, enhances material properties and reduces the need for multiple machines. |
| 3 | Copper Wire Bonding Machine | Bonds copper wire surfaces to enhance connectivity and performance. | Provides solid and reliable bonds that improve electrical and mechanical properties. |
| 4 | Copper Powder Filter Circulating Cooling System + Stainless Steel Water Tank | Filters and cools processing fluids or water used in metalworking. | It extends the life of processing fluids, improves machine performance, and ensures consistent processing conditions. |
| 5 | Heat Exchanger (on the Filter Platform) | Transfers heat between two or more fluids to optimize processing liquids’ temperature. | Enhances energy efficiency by recovering waste heat and maintaining optimal temperatures. |
| 6 | Physical High-Pressure Nitrogen Filling Device | Fills containers with high-pressure nitrogen for various industrial processes. | Prevents oxidation and contamination of products, ensuring high purity and quality. |
| 7 | Extrusion Machine | Shapes material by forcing it through a die to create fixed cross-sectional profiles. | Allows for high-volume production of complex shapes with excellent finish and accuracy. |
| 8 | Outer Insulated Extrusion Machine | Extrudes insulating layers around conductive cores, typically in cable production. | Enhances the electrical properties of cables by applying precise insulation layers. |
| 9 | Stripe Extruding Machine | Adds one or more colored stripes to extruded products for identification. | Facilitates product identification and compliance with safety and regulatory standards. |
| 10 | High-Precision Taiwan Machine Head | Forms the exact shape of extruded material. | Ensures high precision in extrusion, leading to superior product quality. |
| 11 | Automatic Drying Suction Machine + Masterbatch Feeding Machine | Dries and conveys plastic granules, mixing color masterbatches during processing. | Automates and improves the consistency of product coloration and material properties, reducing labor and errors. |
| 12 | Main-Machine Operation Control Cabinet | Manages and monitors the operation of production machinery. | Enhances operational efficiency and safety with centralized control and easy adjustments. |
| 13 | Dynamic Laser Diameter Tester | Measures the diameter of materials during production using laser technology. | Provides real-time quality control, ensuring products are consistently within specification limits. |
| 14 | Movable Thermostatic Water Tank | Maintains water at a controlled temperature and can be moved as needed. | Provides flexible temperature control and location, improving process control and efficiency. |
| 15 | Fixed Long Water Tank | Provides water cooling over extended periods or distances in a stationary setting. | Offers stable and continuous cooling, essential for long processes like wire drawing and extrusion. |
| 16 | Two-Wheel Traction Machine | Pulls extruded or drawn material through a production line at a controlled speed. | Ensures smooth and consistent material flow, which is crucial for maintaining quality and preventing breakage. |
| 17 | Sikora CENTERVIEW | Inspects the quality and dimensions of extruded products using cameras and sensors. | Enhances product quality through precise real-time feedback and adjustments, reducing waste and improving yield. |
| 18 | Diversion Wheel Table | Guides and supports materials through the production line, adjusting their path. | Increases material handling flexibility and accuracy, essential for complex production setups. |
| 19 | High-Frequency DC Spark Machine | Tests insulation of wires and cables by applying high voltage to detect defects. | Ensures electrical safety and reliability of the final product by identifying and eliminating defective insulation. |
| 20 | Two-Axis Semi-Automatic Take-Up Machine | Winds finished products onto spools or reels, managing multiple axes of motion. | Improves the efficiency and organization of the winding process, which is critical for the storage and handling of products. |
2.HK-500 AUTOMATIC TENSION HIGH-SPEED TWISTING MACHINE + DOUBLE DISK HORIZONTAL BACK TWISTING MACHINE
| Equipment | Usage | Advantages |
|---|---|---|
| Horizontal Back Twisting Machine | Synchronizes back twisting of CAT7 cable cores. | It enhances speed with a maximum of 1000 RPM and offers adjustable tension from 100g to 1500g for precise control. |
| Auxiliary Traction | Assists in the precise traction of cables during production. | Features a micro-motor and magnetic powder clutch for fine tension adjustments and control. |
| Twisting Machine | Twists Category 7 network cables to specified configurations. | Capable of high-speed twisting up to 2500 RPM with adjustable stranding pitch and direction. |
3.HK-800 CANTILEVER TYPE SINGLE TWIST MACHINE
| No. | Equipment | Key Features |
|---|---|---|
| 1 | 4 Heads Motorized Pay Off Rack + 1 Head Skeleton Passive Payoff | 1HP motor per head, Japanese Nidec transducer control, automated tension, and break detection. |
| 2 | Hub Stand | Uses aluminum foil and ceramic eye molds for precision. |
| 3 | Head Φ300mm Pair-to-Pair Active Taping Machine | Manual gas expansion, rocking arm belt-feeding, planetary reducer drive, belt brake warning system. |
| 4 | Meter-Counting | Encoder induction for accurate measurement. |
| 5 | Center Wrapping Machine | High-speed wrapping (2500rpm), compatible tape materials, electromagnetic powder clutch for tension control. |
| 6 | Φ800mm Cantilever Single Twist Machine | High capacity and speed, extensive range of stranding and wire sizes, advanced control with touchscreen and PLC, comprehensive motor and transducer system by Siemens and Nidec. |
4.HK-80 PLC CONTROL SHEATHING PRODUCTION LINE
| No | Equipment Description | Key Features |
|---|---|---|
| 1 | Φ630—Φ800mm Double Head Magnetic Powder Pay-Off Rack | Wire drums are adjustable from 630mm to 800mm, with oil-pressure lifting, auto-stop brake, and stable 5KG magnetic tension control. |
| 2 | Copper Wire Straight Platform | It features ceramic wheels, an adjustable wheel position, and durable steel construction. |
| 3 | Φ80x26D Extrusion Main Motor | A3 steel construction, Italian-style gearbox, adjustable, high-frequency quenched gears, efficient cooling, and precise temperature control, 30KW Siemens motor. |
| 4 | 50KG Dryer and Automatic Hopper | Automatic material loading, preheating, adjustable temperature and feeding height, efficient vacuum suction feeding. |
| 5 | Electric Apparatus, Main Temperature Control Cabinet | Comprehensive control features include PLC control, digital monitoring, overload protection, and a user-friendly interface. |
| 6 | 1.5m Primary and Secondary Moving Warm Water Trough | Stainless steel construction, adjustable air-pressure drying device, efficient water management. |
| 7 | 8m Single-Layer U-Type Fixed Cooling Water Trough | Long stainless steel trough for adequate cooling, windowed for inspection. |
| 8 | Φ600mm Double Wheel Capstan | Dual aluminum capstan wheels, versatile speed control for different wire diameters, integrated cooling, and wire drop prevention. |
| 9 | 9m Horizontal Tension Wire Accumulator | Large capacity, adjustable tension, collision safety, and automatic speed synchronization to prevent wire damage. |
| 10 | 15KV Power Frequency Spark Machine | Tests electrical resistance of wires, wide diameter range, precise voltage control, and standards-compliant. |
| 11 | Electrical Induction Type Count-Meter Device | Precise meter counting, adjustable for various wire diameters, and high accuracy level. |
| 12 | Φ400~Φ800mm Double Shaft Take-Up Machine | Suitable for large wire rolls, precise traversing control, synchronized speed, and tension control. |
5. FIGURE-8 NET WIRE COILING PACKING MACHINE
| No. | Equipment Name | Description |
|---|---|---|
| 1 | Φ630-800mm Single-Head Active Pay-Off | The wire from spools ranging between 630mm and 800mm in diameter is actively paid off, featuring automated tension and speed controls to enhance smooth feeding into further processing stages. |
| 2 | Vertical Tension Dancer | Maintains precise wire or cable tension using a vertical setup of rollers or dancer’s arms to adjust tension dynamically, ensuring continuous product quality. |
| 3 | PLC Control Net Wire Take-Up Machine | It uses PLC technology to automate the winding of net wire onto spools, allowing precise control over take-up speed and tension for neatly coiled outputs. |
SHARE CAT7 Ethernet Cable Production Line WITH YOUR CLIENTS
Steps of How To Get The Machine
Discussing
Producing
Trailing Before Dispatch
Packing &Delivery
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What you want to know
IS THIS THE COMPLETE PLAN FROM A-Z?
Yes, this is. One-stop service can save you time and money, isn't it?
IS IT THE PRODUCTION LINE IS NEW?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
CAN I SEE THE ACTUAL EQUIPMENT USAGE BEFORE I PLACE AN ORDER?
Sure, we can arrange any machine you want to check around our city. if you are from INDIA, we also can arrange it in NOIDA.
WHAT'S THE LIFE OF EACH MACHINE?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
IS THERE ANY MANUAL OF EACH MACHINE?
We will provide the water/electric circuit diagram and operation manual of the equipment.
COULD YOU CLEARING EVERYTHING IF WE WANT TO BUILD A NEW FACTORY?
we will provide the power, gas, water consumption and floor area of the each production line.
Our Happy Clients
Please look at the excellent feedback from our happy clients who have personally enjoyed the HONGKAI experience.
Sumon Reza
Hongkai's fiber optic cables have been a game changer for our telecommunications company in Southeast Asia. The quality and reliability of their equipment have allowed us to expand our services and meet the growing demands of our customers.
Mohammed Ali
I have been using Hongkai's fiber optic cables in my network installations for years and have never been disappointed. Their products are top-notch and the customer service is exceptional.
Ahmed Mohamed
I highly recommend Hongkai's fiber optic cable production line. It has helped us reduce production time and costs while maintaining the highest standards of quality. The customer service provided by Hongkai has also been exceptional.
Tariq Abdullah
We've been using the Hongkai fiber optic cable production line for years now and it never fails to impress. It's an essential piece of equipment for our operations in Jakarta.
Maria da Silva
The quality of the fiber optic cable produced by Hongkai's production line is unmatched. It's helped us become a major player in the telecom industry here in São Paulo.
John Kibet
Our rural community in Tanzaina now has reliable internet thanks to Hongkai's fiber optic cable production line. The equipment is top-notch and has helped us bridge the digital divide
Locations in Delhi, Noida, Bangalore and Mumbai. These clients major making the CATV cable and FTTH drop cable.
1 of 12Locations in Ho Chi Minh and Hanoi city, these clients major making the indoor and outdoor optic cables.
2 of 12Locations in Dhaka city, Keman company major making the CATV cable in there.
3 of 12The client Locations in Katmandu city who major making the FTTH drop cable.
4 of 12Locations in Katmandu city who major making the FTTH drop cable.
5 of 12Locations in Seoul city who major making the Soft/ Patch cord cable. But most of them are moved the factory to Vietnam.
6 of 12Locations in Karachi city who major making the GYXTW cable.
7 of 12Locations in Teheran city who major making the Indoor/outdoor optic cables.
8 of 12Locations in Moscow and St.Petersburg city who major making the Electric/Power cables.
9 of 12Locations in Cairo city who major making the outdoor optic cables.
10 of 12Locations in Dar-es-Salaam city who major making the full indoor/outdoor optic cables in 2020.
11 of 12Locations in St.Paul city who major making the full indoor/outdoor optic cables. like the WEC/MPT/Bluecom.
12 of 12
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