Raw Materials
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WATER BLOCKINGTAPE
FIBER water blocking tapes have an excellent swelling property. When water enters into a cable protected by water blocking tape, the super absorbent powder within the tape instantly forms a water blocking gel. that prevents further and more costly damage to the cable.
| Property | Unit | Value |
|---|---|---|
| വലിച്ചുനീട്ടാനാവുന്ന ശേഷി | N/cm | ≧35 |
| Elongation at Break | % | ≧12 |
| Long Term(90℃, 24H) Swell Height | മി.മീ | ≮ initial value |
| Short Term(230℃, 20S) Swell Height | മി.മീ | ≮ initial vaule |
| Water Content | % | ≦9 |
| Item Description | Specification of Non-Conductive Water Blocking Tape | Specification of PET Laminated Water Blocking Tape | |||||
|---|---|---|---|---|---|---|---|
| Type | Unit | ZD-20 | ZD-25 | ZD-30 | ZD-25 | ZD-30 | |
| Thickness | മി.മീ | 0.20 | 0.25 | 0.3 | 0.25 | 0.3 | |
| Weight | g/m² | 80±8 | 90±9 | 100±10 | 100±9 | 120±10 | |
| Swelling Speed | mm/1st min | 7 | 8 | 10 | 7 | 10 | |
| Swelling Height | മി.മീ | 9 | 12 | 14 | 10 | 14 | |
| Item Description | Specification of Semi-Conductive Water Blocking Tape Non-Conductive Water Blocking Tape | ||
|---|---|---|---|
| Type | Unit | BZD-30 | BZD-50 |
| Thickness | മി.മീ | 0.30 | 0.50 |
| Weight | g/m² | 110 | 160 |
| Swelling Speed | mm/1st min | 8 | 12 |
| Swelling Height | മി.മീ | 12 | 16 |
WATER BLOCKINGYARN
FIBER Water Blocking Yarns are used in optical, copper telephone, data cable, and power cable as cable components. Yarns are used as fillers in power cables to provide a primary pressure block and to prevent water ingress and migration in fiber optical cables. When water enters into a cable protected by water blocking yarns, the super-absorbent component within the yarn instantly forms a water blocking gel. The yarn will swell to approximately three times its dry size.
| Item Description | Water Blocking Yarn | |||||||
|---|---|---|---|---|---|---|---|---|
| Item | Unit | ZS-1.0 | ZS-2.0 | ZS-3.0 | ZS-4.5 | ZS-5.0 | ZS-6.0 | ZS-10.0 |
| Denier | D | 9000 | 4500 | 3000 | 2000 | 1600 | 1600 | 900 |
| Linear Density | m/kg | 1000 | 2000 | 3000 | 4500 | 5000 | 5000 | 10000 |
| Swelling Speed | mᵛg/1min | 50 | 45 | 45 | 40 | 35 | 35 | 20 |
| Swelling Capacity | ml/g | 60 | 60 | 50 | 50 | 45 | 45 | 30 |
| വലിച്ചുനീട്ടാനാവുന്ന ശേഷി | എൻ | 250 | 150 | 100 | 70 | 60 | 60 | 20 |
| Elongation at Break | %(Min) | 10 | 10 | 10 | 10 | 10 | 10 | 10 |
| Moisture Content | %(Max) | 8 | 8 | 8 | 8 | 8 | 8 | 8 |
SAFWATER BLOCKINGYARN
| Specification | Description | Unit Weight | വലിച്ചുനീട്ടാനാവുന്ന ശേഷി | Swelling Speed | Swelling Capacity |
|---|---|---|---|---|---|
| SA01 | 1000m/kg | 100 | 65 | 40 | 45 |
| SA02 | 1250m/kg | 80 | 58 | 40 | 45 |
| SA03 | 2000m/kg | 50 | 50 | 45 | 50 |
| SF01 | 30000m/kg | 3.0 | 3 | 28 | 35 |
| SF02 | 15000m/kg | 6.6 | 7 | 28 | 35 |
POLYESTER BINDERYARN
FIBER Polyester Binder Yarn is used as the binding material in the production of copper and optical cables.
| Item Description | Polyester Binder Yarn | ||||
|---|---|---|---|---|---|
| Item | Unit | RZ-111 | RZ-167 | RZ-222 | RZ-333 |
| Linear Density | Dtex | 1100 | 65 | 40 | 45 |
| Breaking Strength | എൻ | 60 | 90 | 120 | 180 |
| Elongation | % | 12 | 12 | 12 | 12 |
| Shrinkage | Normal% | 4.3 | 4.3 | 4.3 | 4.3 |
| Low% | 2.0 | 2.0 | 2.0 | 2.0 | |
| Moisture Content | % | 1.0 | 1.0 | 1.0 | 1.0 |
GLASSYARN
| Index | 450 | 600 | 785 | 1200 |
| Iinear Density (tex) | 450±10% | 600±10% | 785±10% | 1200±10% |
| Tension Intensity (N/tex) | ≧0.4 | ≧0.4 | ≧0.4 | ≧0.4 |
| LASE 0.3% (N) | ≧36 | ≧48 | ≧63 | ≧96 |
| LASE 0.5% (N) | ≧60 | ≧80 | ≧105 | ≧160 |
| LASE1.0% (N) | ≧120 | ≧160 | ≧210 | ≧320 |
| Young Modulus | 65 | 65 | 65 | 65 |
| Elongation (≦%) | 1.7-3.0 | 1.7-3.0 | 1.7-3.0 | 1.7-3.0 |
| Water Absorption Expansion Rate (≧%) | 200 | 200 | 200 | 200 |
| Moisture Content (≦%) | 1 | 1 | 1 | 1 |
WATER BLOCKINGARAMID YARN
With Water Blocking Aramid yarn application, special requirements of indoor soft optical fiber cable can be satisfied during production.
| Item | Unit | UM |
|---|---|---|
| Specification | Otec | 1670 |
| Density | g/cm³ | 1.44 |
| Breaking Tenacity | CN/Dtex | 19.8±0.5 |
| Breaking Strength | എൻ | 339 |
| Elongation at Break | % | ≦3 |
| Modulus | Gpa | ≧118 |
| Swelling Speed | mVg/1min | 35 |
| Swelling Capacity | mVg/5min | 45 |
| Limited Oxygen Index | LOI% | ≧29 |
| Melting Point | ℃ | >500 |
KEVLAR
| Term | 1110 | 1580 | 2220 | 3330 | 6660 |
| Outlook | Tight | ||||
| Color | No Chromatic Aberration | ||||
| Density (Tex) | 111±15 | 167±15 | 222±15 | 333±15 | 666±15 |
| Breaking Strength (N) | ≧70 | ≧100 | ≧140 | ≧200 | ≧400 |
| Break elongation (%) | ≦12 | ≦12 | ≦12 | ≦12 | ≦12 |
| Softening Point (℃) | ≧238 | ≧238 | ≧238 | ≧238 | ≧238 |
| Melting Point (℃) | ≧265 | ≧265 | ≧265 | ≧265 | ≧265 |
| Moisture Region (%) | ≦0.1 | ≦0.1 | ≦0.1 | ≦0.1 | ≦0.1 |
PPFILLER YARN-PP
FIBER PP Filler Yarn is made of polypropylene. with high tensile strength and uniform
distribution of net, it can be used for filling in cables.
| Size | 8000-250000 Denier | |||||
|---|---|---|---|---|---|---|
| Properties | Nominal Value | |||||
| Specification | PFY-8 | PFY-20 | PFY-40 | PFY-60 | PFY-100 | PFY-250 |
| Denier | 8000 | 20000 | 40000 | 60000 | 100000 | 250000 |
| Breaking Load (kgf) | min.10 | min.25 | min.40 | min.50 | min.100 | min.250 |
| Elongation (%) | min.10 | min.15 | min.15 | min.15 | min.15 | min.15 |
| Unit Weight (g/cm) | 0.94-1.06 | 2.57-2.89 | 3.41-3.89 | 5.09-5.6 | 11.3-12.9 | 27.5-31.3 |
| Gross Weight (kg/roll) | 5±1 | 10±2 | 10±2 | 20±2 | 25±2 | 38±2 |
| Tolerance of Denier (%) | ±10 | |||||
| Heat Shrinkage (120℃,20min) | Max.8 | |||||
| Melting Point (℃) | 165 | |||||
| Tolerance of Unit Weight | ±7 | |||||
RIPCORD
Ripcord is mainly used for the stripping of various types of cables. Generally, there are two colors including white and yellow.
| Item Description | റിപ്കോർഡ് | ||
| Item | Unit | 1 | 2 |
| Linear Density | Otex | 2000 | 3000 |
| Breaking Strength | എൻ | ≧90 | ≧180 |
| Elongation | % | ≧10 | ≧10 |
| Twist | m | 165±5 | 165±5 |
CHROME-PLATEDSTEELTAPE
The chrome-plated steel tape adopts Baosteel and Shougang high-quality cold-rolled steel tapes; It has excellent paint adhesion, excellent heat resistance, excellent resistance to sulfidation, excellent resistance to filiform corrosion, and excellent alkali resistance; Smooth surface, no wrinkles, neat winding; Applicable to communication cable shield, moisture-proof, armored layer and packaging materials.
| Item | Unit | Requirement | Tolerance |
|---|---|---|---|
| Length | m | 1000-5000 | ±50 |
| Width | മി.മീ | 12-1100 | ±0.5 |
| Thickness Steel base tape | മി.മീ | 0.105-0.200 | ±0.01 |
| Chrome-Coated contents | g/m² | 0.08-0.34 | |
| Tensile strength | Mpa | 310-390 | |
| Break Elongation | % | ≧15 | |
| Dielectric strength DC 2KV,1 min | — | without breakdown | |
| Corrosion resistance | Grade | Grade 8 |
COPOLYMERCOATEDSTEEL TAPE
1. The copolymer coated steel tape is coated with ethylene-acrylic acid copolymer (EAA) resin on one or both sides of the chrome-plated steel base tape to achieve a certain degree of adhesion, and the color is green;
2. The degree of tempering is T1-T3;
3. Appearance: straight, smooth, uniform, no impurities, no wrinkles, and flower spots;
| Item | Unit | Requirement | Tolerance | |||||
| Length | m | 1000-5000 | ±50 | |||||
| Width | മി.മീ | 12-1100 | ±0.5 | |||||
| Thickness | Steel Tape | മി.മീ | 0.155/0.200 | ±0.010 | ||||
| Copolymer (EAA) | മി.മീ | 0.058 | ±0.013 | |||||
| Total | മി.മീ | 0.260/0.310 | ±0.015 | |||||
| Chrome-Coated contents | g/m² | 0.08-0.34 | ||||||
| വലിച്ചുനീട്ടാനാവുന്ന ശേഷി | Mpa | 310-390 | ||||||
| Break Elongation | % | ≧20 | ||||||
| Peel Strength | N/cm | 6.13 | ||||||
| Heat Seal Strength | N/cm | ≧17.5 | ||||||
| Water Resistance 68±1℃, 168h | N/cm | ≧6.13 | ||||||
| Jelly Resistance 68±1℃ | — | No Separation | ||||||
| Dielectric Strength DC 2KV, 1min | — | Without Breakdown | ||||||
| Corrosion Resistance 0.1mol/L Hcl, 480h | Grade | Grade 8 | ||||||
COPOLYMER COATEDALUMINUM TAPE
1. Copolymer coated aluminum tape is coated on one side or both sides of aluminum baseband with ethylene-acrylic acid copolymer (EAA) resin, to achieve a certain degree of adhesion, color-based or blue;
2. The alloy state is O, the brand number is 1145, 8011, etc;
| Item | Unit | Requirement | Tolerance | |||||
| Length | m | 1000-4000 | ±50 | |||||
| Width | മി.മീ | 12-1100 | ±0.5 | |||||
| Thickness | Steel Tape | മി.മീ | 0.155/0.200 | ±0.010 | ||||
| Copolymer (EAA) | മി.മീ | 0.058 | ±0.013 | |||||
| Total | മി.മീ | 0.260/0.310 | ±0.015 | |||||
| വലിച്ചുനീട്ടാനാവുന്ന ശേഷി | Mpa | ≧65 | ||||||
| Break Elongation | % | ≧15 | ||||||
| Peel Strength | N/cm | 6.13 | ||||||
| Peel Strength | N/cm | 6.13 | ||||||
| Water Resistance 68±1℃, 168h | N/cm | ≧17.5 | ||||||
| Jelly Resistance 68±1℃, 168h | — | No Separation | ||||||
| Dielectric Strength DC 2KV, 1min | — | Without Breakdown | ||||||
| Corrosion Resistance 0.1mol/L, HCL, 480h | Grade | ≧Grade 7 | ||||||
CABLECREAM
അപേക്ഷ
It is specially designed to fill the casing with water suction and expansion-type cable paste. its best operating temperature is normal temperature, and as the temperature rises, its viscosity gradually decreases.
Compatibility
it has good compatibility with most polymer materials and steel and aluminum materials. however, we recommend that all polymer materials in contact with the ointment be tested for compatibility.
Features
it is a water-absorbing expansion-type water-blocking cable paste. it remains soft at low temperature -40℃ and does not drip at high-temperature 80℃. thixotropy is suitable for the cold filling process. it has very low hydrogen production, zero oil separation, excellent oxidation resistance, and long-term stability.
Manufacturability
it is designed for cold filling process to avoid the void caused by ointment shrinkage.
| Parameter | Typical value | Test method |
|---|---|---|
| Appearance | Colourless translucence | Visaul inspection |
| Color stability @130℃ / 120hrs | ≦2.5 | ASTM127 |
| Density (g/ml) | ≦0.96 | ASTM D1475 |
| Flash Point (℃) | ≧200 | ASTM D92 |
| Drop Point (℃) | ≧150 | ASTM D 566-93 |
| Cone Penetration @ 25℃ (dmm) | ≧300 | ASTM D 217 |
| @ -40℃ | ≧100 | ASTM D 217 |
| Viscosity (mPa.s @ 20s-1 25℃) | Adjust according to customer requirement | YD/T 839.1-2015 |
| Oil separation @ 80℃/24 hours (Wt%) | ≦2.0 | FTM 791(321) |
| Volatility @ 80℃/24 hours (Wt%) | ≦1.0 | FTM 791(321) |
| Oxidation induction tim @ 190℃ (min) | ≧30 | ASTM 3895 |
| Acid value (mgKOH/g) | ≦1.0 | ASTMD974-85 |
| Hydrogen evolution amount 80℃/24hours | ≦0.08 | |
| Absorbency Time 25℃ (min) | ≦2 | YD/T 839.3-2014 |
FIBERCREAM
അപേക്ഷ
It specially designed for high-speed production of loose sleeve cable
Compatibility
it has good compatibility with acrylic resin-coated fiber and polymer materials for optical cables. however, we recommend that all polymer materials in contact with the ointment be tested for compatibility.
Features
It is a non-viscous, non-silicon anti-water fiber paste. it remains soft at low temperature -50℃ and does not drip at high-temperature 80℃. Thixotropy is suitable for the cold filling process. it can inhibit mold growth, extremely low hydrogen production, zero oil separation, and has excellent oxidation resistance and long-term stability.
Manufacturability
it is designed for cold filling process to avoid the void caused by ointment shrinkage.
| Parameter | Typical value | Test method |
|---|---|---|
| Appearance | Colourless translucence | Visaul inspection |
| Color stability @130℃ / 120hrs | ≦2.5 | ASTM127 |
| Density (g/ml) | ≦0.88 | ASTM D1475 |
| Flash Point (℃) | ≧200 | ASTM D92 |
| Drop Point (℃) | ≧200 | ASTM D 566-93 |
| Cone Penetration @ 25℃ (dmm) | ≧400 | ASTM D 217 |
| @ -40℃ | ≧230 | ASTM D 217 |
| Viscosity (mPa.s @ 20s-1 25℃) | Adjust according to customer requirement | YD/T 839.1-2015 |
| Oil separation @ 80℃/24 hours (Wt%) | ≦0.5 | FTM 791(321) |
| Volatility @ 80℃/24 hours (Wt%) | ≦0.5 | FTM 791(321) |
| Oxidation induction tim @ 190℃ (min) | ≧30 | ASTM 3895 |
| Acid value (mgKOH/g) | ≦0.3 | ASTMD974-85 |
| Hydrogen evolution amount 80℃/24hours | ≦0.02 | |
| Water-resistance (20℃/7days) | No-disintegration | SH/TY0453 |
FIBER
| SM | ജി.652 | G.652A/B/C/D | G.653 | G.654/D | G.655.A/B/C |
| G.655.D/E | G.656 | G.657.A1/2 | G.657.B2/3/4 |
| MM | OM1(62.5/125) | OM2(50/125) | OM3/150 | OM3/300 | OM4/550 | OM5 |
OFCSTRENGTH MEMBER
High elasticity modulus and tensile strength, good straightness and narrow tolerance, uniform and heavy phosphate coating.
the surface can be phosphated or zinc-coated.
| Dia.(mm) | Min. Elasticity Modulus | Min. Tensile Strength | Min. force at 0.5% elongation (N) | |||
|---|---|---|---|---|---|---|
| Gpa | Mpa | Elasticity Modlulus Gpa | ||||
| 180 | 190 | |||||
| 0.50 | 180 | 190 | 1570 | 1770 | 370 | 350 |
| 0.80 | 180 | 190 | 1570 | 1770 | 450 | 480 |
| 0.90 | 180 | 190 | 1570 | 1770 | 570 | 600 |
| 1.00 | 180 | 190 | 1570 | 1770 | 710 | 750 |
| 1.20 | 180 | 190 | 1570 | 1770 | 1020 | 1070 |
| 1.50 | 180 | 190 | 1570 | 1770 | 1590 | 1680 |
| 1.60 | 180 | 190 | 1570 | 1770 | 1810 | 1910 |
| 2.00 | 180 | 190 | 1570 | 1770 | 2830 | 2980 |
| 2.20 | 180 | 190 | 1470 | 1770 | 3420 | 3610 |
| 2.30 | 180 | 190 | 1470 | 1770 | 3740 | 3950 |
| 2.50 | 180 | 190 | 1470 | 1770 | 4420 | 4660 |
| 2.60 | 180 | 190 | 1470 | 1770 | 4780 | 5040 |
| 2.80 | 180 | 190 | 1470 | 1770 | 5540 | 5850 |
| 3.00 | 180 | 190 | 1470 | 1770 | 6360 | 6720 |
STEEL WIREFOR OFC
High tensile strength and straightness; surface can be phosphatized or zinc-coated
| Dia | Metal Area | Min. Breaking Force (KN) | Weight | ||||
|---|---|---|---|---|---|---|---|
| (mm) | (mm²) | 1370Mpa | 1470Mpa | 1570Mpa | 670Mpa | 1770Mpa | kg/100m |
| 0.9 | 0.49 | 0.80 | 0.40 | ||||
| 1.0 | 0.60 | 0.98 | 0.49 | ||||
| 1.2 | 0.88 | 1.43 | 0.71 | ||||
| 1.5 | 1.37 | 2.23 | 1.11 | ||||
| 1.8 | 1.98 | 3.04 | 1.60 | ||||
| 2.0 | 2.47 | 3.79 | 2.00 | ||||
| 2.2 | 2.93 | 4.5 | 2.37 | ||||
| 2.5 | 3.79 | 5.47 | 3.06 | ||||
| 2.8 | 4.76 | 6.88 | 3.85 | ||||
| 3.6 | 7.92 | 10.71 | 6.40 | ||||
| 4.2 | 10.78 | 14.58 | 8.72 | ||||
| 4.5 | 12.37 | 16.73 | 10.00 | ||||
| 4.8 | 14.07 | 17.73 | 11.38 | ||||
| 5.1 | 15.89 | 20.03 | 1470 | 12.85 | |||
| 5.7 | 19.85 | 24.05 | 16.05 | ||||
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