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High Cost-Effective Outdoor Fiber Optic Cable Production Line | Rich International Project Experience | Professional After-Sales Team
Providing one-stop outdoor fiber optic cable production solutions to meet expansion, new establishment, and import substitution needs, helping your fiber optic cable business take off.
We focus on providing high cost-effective outdoor fiber optic cable production line equipment. With rich international project experience and a professional overseas after-sales team, we provide reliable fiber optic cable production solutions to global customers. Whether you are planning to expand capacity, entering the fiber optic cable industry for the first time, or hoping to transition from importing to self-production, we can meet your needs.
HONGKAI Core Advantages
Product Showcase
Product Specifications and Technical Parameters
Indoor Fiber Optic Cable Production Line Technical Parameters
Base Parameters
| Available Models | Versatile range: Steel Wire Coated, GJFJV, FTTH Drop, GJFV, Simple Soft, Tight-Buffered |
|---|---|
| Applicable Cable Types | Designed for indoor applications – ideal for distribution cables, patch cords, FTTH drop cables and reinforced trunking cables |
| Fiber Count Range | 1–48 fibers (tailored to meet various network demands) |
| Production Line Speed | 80–120 m/min – ensuring high throughput and fast turnaround |
| Power Requirements | 380V/50Hz, ~80–120 kW for energy-efficient operation |
| Dimensions | Approx. 20–25 m (L) × 5–7 m (W) – optimizing floor space usage |
| Operator Requirements | Only 1–2 persons/shift – simple and efficient operation |
Core Components
| Tight Buffer Extruder | Advanced extruder ensuring precise buffer layering for high-quality cable production |
|---|---|
| Steel Wire Coating Module | Effectively integrates reinforcement to boost cable mechanical strength |
| Sheathing & Jacketing | Utilizes PVC, LSZH or custom materials for optimal cable insulation |
| Kevlar/Aramid Layer (Optional) | Optional reinforcement for added durability in high-stress environments |
| PLC Control System | Touchscreen interface with real-time monitoring for streamlined operations |
Performance Indicators
| Annual Capacity | 600k–800k core kilometers – demonstrating high production volume |
|---|---|
| Production Efficiency | 30–40% faster throughput than conventional lines for enhanced productivity |
| Energy Consumption | ~10% lower than similar lines – lowering operational costs |
| Product Qualification Rate | ≥99.5% – ensuring consistently high quality |
| Noise Level | <70–75 dB – contributing to a comfortable working environment |
Automation Features
- ✔ Fully automatic tension control system for precision buffer extrusion
- ✔ Integrated PLC control with touchscreen HMI for real-time operation adjustments
- ✔ Automated cutting and spooling system for consistent cable lengths
- ✔ Real-time quality monitoring with self-diagnostic alarms to ensure production consistency
- ✔ Remote monitoring and maintenance interface for uninterrupted operation
Application Range
- ✔ Tight-buffered indoor distribution cables for data centers and enterprise networks
- ✔ Simplex and duplex patch cords for LAN and campus deployments
- ✔ FTTH drop cables for in-building fiber installations
- ✔ Steel-wire reinforced cables for robust indoor trunking
- ✔ Soft cables designed for high-speed signal transmission
Our indoor cable production lines—comprising Steel Wire Coated, GJFJV, FTTH Drop, GJFV, Simple Soft, and Tight-Buffered systems—are tailored to meet diverse production needs, ensuring reliable, efficient, and high-quality cable manufacturing for various indoor applications.
Outdoor Fiber Optic Cable Production Line Technical Parameters
Base Parameters
| Available Models | ASU, GYXTC8S, GYXTW, ADSS, GYXTPY |
|---|---|
| Applicable Cable Types | Optimized for outdoor applications – aerial, direct-buried, duct, and OPGW cables |
| Fiber Count Range | 2–288 fibers (depending on configuration) |
| Production Line Speed | Up to 60–80 m/min – balancing quality with throughput |
| Power Requirements | 380V/50Hz, approx. 100–150 kW |
| Dimensions | Approx. 25–30 m (L) × 8–10 m (W) – accommodating outdoor installation |
| Operator Requirements | 2–3 persons/shift – streamlined operation |
Core Components
| Stranding Unit | Precision stranding system for accurate fiber alignment |
|---|---|
| Jacketing Module | High-performance extrusion for robust cable jacketing (PE, LSZH, etc.) |
| Water-blocking & Armor Insertion | Advanced system for water-blocking, with optional armor tape application |
| PLC Control System | Automated operation with touchscreen interface and real-time monitoring |
Performance Indicators
| Annual Capacity | 800k–1 million core kilometers – high production volume |
|---|---|
| Production Efficiency | Optimized automation for reliable throughput |
| Energy Consumption | Approximately 10% lower than imported systems |
| Product Qualification Rate | ≥99% – ensuring top-quality production |
| Noise Level | ≤75 dB – meeting industry standards |
Automation Features
- ✔ Fully automatic stranding and jacketing processes for consistent quality
- ✔ Integrated PLC control with touchscreen interface for real-time adjustments
- ✔ Automated water-blocking & armor application for enhanced durability
- ✔ Real-time tension and quality monitoring to ensure cable integrity
- ✔ Remote monitoring and fault diagnosis for efficient maintenance
Application Range
- ✔ Aerial cables for power transmission and telecommunications
- ✔ Direct-buried cables for robust underground installations
- ✔ Duct cables for urban and industrial deployments
- ✔ OPGW cables for combined communication and grounding systems
- ✔ Custom outdoor cable systems for harsh environmental conditions
Success Cases
Brazilian Telecom Cable Manufacturer Doubles Capacity
🇧🇷 Brazil | 📶 Telecom Cable Manufacturing
Client Background
A mid-sized fiber optic cable manufacturer in Brazil, established for 10 years, whose existing capacity could no longer meet market demand and urgently needed to expand capacity.
Challenges
- Limited factory space
- Need for compatibility with existing equipment
- Strict return on investment requirements
- Urgent timeline to meet market demand
Solution
HONGKAI provided the client with an efficient, compact outdoor fiber optic cable production line featuring a modular design that perfectly integrated into their existing system. By optimizing the layout and increasing automation levels, we achieved doubled capacity in the same space.
Results
- 100% capacity increase, from 5,000 km to 10,000 km annually
- Return on investment in under 8–10 months, 4 months ahead of expectation
- 15% improvement in product quality consistency
- Only 40% increase in manpower for a 100% capacity hike
“This production line not only helped us solve our capacity bottleneck but also improved product quality and production efficiency. The return on investment period was shorter than we expected, making this a very successful collaboration with HONGKAI.”
Indian Emerging Enterprise Successfully Enters Fiber Optic Cable Market
🇮🇳 India | 🔌 Wire & Cable Manufacturing
Client Background
An Indian wire and cable manufacturer hoping to expand its business into the fiber optic cable market but lacking relevant experience.
Challenges
- Lack of fiber optic cable production experience
- Technical personnel shortage
- Narrow market positioning
- Limited budget
Solution
HONGKAI not only provided a cost-effective outdoor fiber optic cable production line but also offered comprehensive entry support, including market analysis, technical training, and quality control throughout the early stage.
Results
- Only 4 months from contract signing to production
- Operator training period shortened to 2 weeks
- Passed Indian telecom standard certification on the first attempt
- Secured nationwide brand recognition
“As newcomers to the fiber optic cable industry, we were initially full of concerns about our prospects. But HONGKAI not only provided quality equipment but also offered comprehensive support and guidance, helping us smoothly enter this industry.”
Egyptian Cable Manufacturer Successfully Achieves Equipment Localization
🇪🇬 Egypt | 🔌 Wire & Cable Manufacturing
Client Background
A large Egyptian fiber optic cable manufacturer originally using European imported equipment for production, facing both high maintenance costs and slow spare parts supply.
Challenges
- Doubts about domestic equipment quality
- Concerns about supply chain disruptions
- High maintenance costs and scarce spare parts supply
Solution
HONGKAI’s outdoor fiber optic cable production line uses international standard design, with core components selected from the same international brands as the client’s original equipment to ensure the same product quality. Meanwhile, we established a local service team in Egypt to provide rapid response technical support.
Results
- Equipment investment cost 35% lower than the original European supplier
- Setup time shortened from 2–4 weeks to only 5 days
- Product quality remains consistently high, with a qualification rate of 99.7%
- Minimizing overseas shipping costs by 50% for large spare parts
“Initially, we were cautious about changing equipment suppliers, concerned it would affect product quality. But the localized service team from HONGKAI is not only responsive, they’ve greatly reduced our operating costs, and the local service has given us peace of mind.”
Frequently Asked Questions
HONGKAI equipment uses international standard design, with core components selected from the same international renowned brands as European and American equipment. In terms of performance and quality, our equipment is fully comparable to European and American equipment, while offering price advantages and more convenient after-sales service. Our equipment has passed ISO9001, CE, and other international certifications.
No. HONGKAI will thoroughly understand your existing product specifications and process parameters to ensure new equipment can produce products identical to those from original equipment. Before equipment delivery, we will conduct sample production tests to ensure product quality meets your requirements.
HONGKAI has service centers and spare parts warehouses in major regions worldwide, capable of providing rapid spare parts supply and technical support. Generally, regular spare parts can be delivered within 3–5 working days. We also offer preventive maintenance plans to reduce equipment failure risks.
Yes. HONGKAI equipment complies with ISO, IEC, CE, and other international standards and has obtained relevant certifications. We can also customize according to special requirements of the client’s country to ensure equipment complies with local regulations and standards.
Interactive Tools
Investment Return Calculator
Use this calculator to estimate the return on investment for your fiber optic cable production line project. Input your parameters to get a customized analysis.
Investment Return Analysis
Production Capacity Estimator
Use this tool to estimate the equipment, space, and personnel requirements based on your target production capacity.
Capacity Estimation Results
Cost Savings Analysis (vs. Imports)
Contact Us
Direct Contact
- Contact our sales team
- hongkaiequipment@gmail.com
- Humen Town,Dongguang City, Guangdong Province, China.
- Monday - Friday: 9:00 AM - 6:00 PM (GMT+8)
