{"id":13050,"date":"2025-08-25T18:00:21","date_gmt":"2025-08-25T10:00:21","guid":{"rendered":"https:\/\/hkcablemachine.com\/?post_type=product&p=13050"},"modified":"2025-09-01T11:11:19","modified_gmt":"2025-09-01T03:11:19","slug":"triple-twist-machine","status":"publish","type":"product","link":"https:\/\/hkcablemachine.com\/bn\/product\/triple-twist-machine\/","title":{"rendered":"Triple Twist Machine"},"content":{"rendered":"


High-speed triple twist machine<\/strong> with 0\u2013100% back-twist and \u00b12% servo pitch accuracy. Designed to boost throughput, ensure stable impedance, and deliver uniform quality for various cable types.<\/p>\n\n\n\n

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Why Choose a Triple Twist Machine?<\/strong><\/h2>\n\n\n\n
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  • Higher Throughput:<\/strong> Triple-pitch path enables faster effective rotation at the same lay length, increasing productivity.<\/li>\n\n\n\n
  • Electrical Stability:<\/strong> Adjustable back-twist and precise servo pitch reduce pair variability and minimize crosstalk.<\/li>\n\n\n\n
  • Consistent Tension:<\/strong> Active take-up guarantees stable tension from empty to full bobbin.<\/li>\n\n\n\n
  • Easy Recipes:<\/strong> Touchscreen HMI allows quick setup of lay length, S\/Z direction, and back-twist %, with recipe storage for multiple cable types.<\/li>\n<\/ul>\n\n\n\n

    Performance depends on the model and lay length. Confirm with your wire size and process requirements.<\/em><\/p>\n\n\n\n

    Applications & Cable Types<\/strong><\/h3>\n\n\n\n

    The HK series triple twist machines<\/strong> are suitable for a wide range of applications:<\/p>\n\n\n\n

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    • Data cables (Cat5e, Cat6, Cat6A, Cat7)<\/li>\n\n\n\n
    • Communication cables (UTP, FTP, S\/FTP)<\/li>\n\n\n\n
    • Multi-wire twisting, including PVC, PE, and specialty insulation<\/li>\n\n\n\n
    • Typical line arrangement: Payoff \u2192 Triple Twist \u2192 Capstan \u2192 Take-Up<\/strong><\/li>\n<\/ul>\n\n\n\n

      Process Control & Electronics<\/h2>\n\n\n\n
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      • Touchscreen HMI:<\/strong> Set lay, back-twist %, S\/Z direction; save\/recall recipes.<\/li>\n\n\n\n
      • Servo Electronic Pitch:<\/strong> \u00b12% precision with diagnostic & alarm limits.<\/li>\n\n\n\n
      • Tension Loop:<\/strong> Active take-up keeps stable tension from empty\u2192full.<\/li>\n\n\n\n
      • Diagnostics:<\/strong> Wire-break stop, fault history, quick reset.<\/li>\n<\/ul>\n\n\n\n

        Safety & Ergonomics<\/h2>\n\n\n\n
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        • Door & tray interlocks; guarded zones<\/li>\n\n\n\n
        • Wire-break detection & auto stop<\/li>\n\n\n\n
        • Length reset & fault clear functions<\/li>\n\n\n\n
        • Low-noise engineering for operator comfort<\/li>\n<\/ul>\n\n\n\n

          Options & Configurations<\/h2>\n\n\n\n
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          • Bobbin size: 500 \/ 630 mm<\/strong><\/li>\n\n\n\n
          • In-line taping, auto spool change<\/li>\n\n\n\n
          • Data logging, remote support<\/li>\n\n\n\n
          • CE \/ UL documentation<\/li>\n<\/ul>\n\n\n\n

            Machine Models Overview<\/h2>\n\n\n\n
            Machine Model<\/th>Wire Specification (mm)<\/th>Lay Length Range (mm)<\/th>Back Twist Rate<\/th>Rotation Speed (rpm)<\/th>Linear Speed Max<\/th>\u099f\u09c7\u09a8\u09b6\u09a8 \u09a8\u09bf\u09af\u09bc\u09a8\u09cd\u09a4\u09cd\u09b0\u09a3<\/th>\u0989\u09aa\u09af\u09c1\u0995\u09cd\u09a4 \u0989\u09aa\u0995\u09b0\u09a3<\/th>Lay Direction<\/th>Power Supply<\/th><\/tr><\/thead>
            \u09b9\u0982\u0995\u0982-\u09eb\u09e6\u09e6<\/td>\u00d80.8~1.7 mm<\/td>5~50 mm<\/td>0\u201398%<\/td>1800 rpm<\/td>270 m\/min<\/td>0.6\u20133 kg<\/td>Core (PVC, PE insulated) & Conductor (CU\/TC\/CCA\/CCS\/ALU\/Enamelled wires, etc.)<\/td>\u09ac\u09be\u09ae \u09ac\u09be \u09a1\u09be\u09a8 (S \u09ac\u09be Z)<\/td>3P, 380 VAC, 50 Hz<\/td><\/tr>
            \u098f\u0987\u099a\u0995\u09c7-\u09ec\u09e9\u09e6<\/td>\u00d80.8~1.7 mm<\/td>5~60 mm<\/td>0\u2013100%<\/td>1600 rpm<\/td>250 m\/min<\/td>0.6\u20133.5 kg<\/td>Core (PVC, PE insulated) & Conductor (CU\/TC\/CCA\/CCS\/ALU\/Enamelled wires, etc.)<\/td>\u09ac\u09be\u09ae \u09ac\u09be \u09a1\u09be\u09a8 (S \u09ac\u09be Z)<\/td>3P, 380 VAC, 50 Hz<\/td><\/tr>
            HK-T800<\/td>\u00d80.8~2.0 mm<\/td>5~70 mm<\/td>0\u2013100%<\/td>1200 rpm<\/td>200 m\/min<\/td>0.8\u20134 kg<\/td>Core (PVC, PE insulated) & Conductor (CU\/TC\/CCA\/CCS\/ALU\/Enamelled wires, etc.)<\/td>\u09ac\u09be\u09ae \u09ac\u09be \u09a1\u09be\u09a8 (S \u09ac\u09be Z)<\/td>3P, 380 VAC, 50 Hz<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

            Full Specifications<\/h2>\n\n\n\n
            \u0986\u0987\u099f\u09c7\u09ae<\/th>\u09b8\u09cd\u09aa\u09c7\u09b8\u09bf\u09ab\u09bf\u0995\u09c7\u09b6\u09a8<\/th>\u09ae\u09a8\u09cd\u09a4\u09ac\u09cd\u09af<\/th><\/tr><\/thead>
            \u09aa\u09cd\u09b0\u09af\u09cb\u099c\u09cd\u09af \u0995\u09c7\u09ac\u09b2\u09c7\u09b0 \u09a7\u09b0\u09a3<\/td>CAT5e \/ CAT6 \/ CAT6A \/ CAT7 (UTP\/FTP\/S\/FTP)<\/td>Pair twisting<\/td><\/tr>
            Conductor \/ Wire Size<\/td>\u00d80.8\u20131.7 mm (HK-TT-500\/630); \u00d80.8\u20132.0 mm (HK-TT-800)<\/td>Per model<\/td><\/tr>
            Pair Outer Diameter<\/td>Process dependent<\/td>Confirm with recipe<\/td><\/tr>
            Pitch Range<\/td>5\u201350 \/ 5\u201360 \/ 5\u201370 mm<\/td>Servo electronic pitch<\/td><\/tr>
            Back-Twist Range<\/td>0\u201398% (500) \u2022 0\u2013100% (630\/800)<\/td>Touchscreen set<\/td><\/tr>
            Twisting Direction<\/td>S \/ Z free setting<\/td>Recipe storage<\/td><\/tr>
            Max Rotation Speed<\/td>1800 \/ 1600 \/ 1200 rpm<\/td>500 \/ 630 \/ 800<\/td><\/tr>
            Typical Line Speed<\/td>~120\u2013150 m\/min*<\/td>*Lay & wire dependent<\/td><\/tr>
            Linear Speed Max<\/td>270 \/ 250 \/ 200 m\/min<\/td>500 \/ 630 \/ 800<\/td><\/tr>
            \u099f\u09c7\u09a8\u09b6\u09a8 \u09a8\u09bf\u09af\u09bc\u09a8\u09cd\u09a4\u09cd\u09b0\u09a3<\/td>0.6\u20133 \/ 0.6\u20133.5 \/ 0.8\u20134 kg<\/td>Active take-up<\/td><\/tr>
            HMI & Control<\/td>Touchscreen, alarms, length reset<\/td>Servo pitch \u00b12%<\/td><\/tr>
            Safety<\/td>Door\/tray interlocks; wire-break stop; fault clear<\/td>CE options<\/td><\/tr>
            Power<\/td>-<\/td>Fill with actual<\/td><\/tr>
            Dimensions \/ Weight<\/td>-<\/td>Per model<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

            Model Comparison (500 \/ 630 \/ 800)<\/h2>\n\n\n\n
            \u09ae\u09a1\u09c7\u09b2<\/th>Bobbin Size<\/th>Max Rotation<\/th>Linear Speed Max<\/th>Typical Line Speed<\/th>Max Pair OD<\/th>Footprint (L\u00d7W\u00d7H)<\/th><\/tr><\/thead>
            \u09b9\u0982\u0995\u0982-\u09eb\u09e6\u09e6<\/td>500 mm<\/td>1800 rpm<\/td>270 m\/min<\/td>~120\u2013140 m\/min<\/td>-<\/td>-<\/td><\/tr>
            \u098f\u0987\u099a\u0995\u09c7-\u09ec\u09e9\u09e6<\/td>630 mm<\/td>1600 rpm<\/td>250 m\/min<\/td>~130\u2013150 m\/min<\/td>-<\/td>-<\/td><\/tr>
            \u098f\u0987\u099a\u0995\u09c7-\u09ee\u09e6\u09e6<\/td>800 mm<\/td>1200 rpm<\/td>200 m\/min<\/td>-<\/td>-<\/td>-<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

            Get Pricing & Lead Time<\/h2>\n\n\n\n

            Tell us your cable categories, target lay length, bobbin size, and options \u2014 we\u2019ll send a tailored proposal.<\/p>\n\n\n\n

            FAQs<\/h2>\n\n\n\n

            Triple twist vs double twist \u2014 what\u2019s the practical gain?<\/strong><\/p>\n\n\n\n

            Triple-pitch enables higher effective rotation at equivalent lay, improving throughput and pair stability for higher categories.<\/p>\n\n\n\n

            How to choose back-twist for Cat6A vs Cat6?<\/strong><\/p>\n\n\n\n

            Start with your current recipe; fine-tune in 5\u201310% steps while monitoring impedance and crosstalk. We provide ranges during commissioning.<\/p>\n\n\n\n

            How is servo pitch verified to \u00b12%?<\/strong><\/p>\n\n\n\n

            Use HMI diagnostics + physical lay measurement over a defined gauge length; adjust calibration offsets if needed.<\/p>\n\n\n\n

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